1996 Bronco/F-Series Contents/Index
Group 03: ENGINE

Section 03-01D:
Engine, Diesel, 7.3L

DESCRIPTION AND OPERATION

Engine Description

Engine Identification

Components

Mass Flywheel, Dual — Manual Transmission

Lubrication System — 7.3L Diesel Engine

Low-Pressure System

High-Pressure System

Cooling System

DIAGNOSIS AND TESTING

Engine

REMOVAL AND INSTALLATION

Engine — Automatic Transmission

Engine — Manual Transmission

Water Thermostat

Water Pump

Removal

Installation

Crankshaft Damper

Oil Seal, Crankshaft — Front

Fuel Pump

Rocker Arm Cover, Rocker Arm and Push Rod, Right

Rocker Arm Cover, Rocker Arm and Push Rod, Left

Valve Spring, Valve Spring Retainer and Valve Stem Seal

Crankcase Breather Assembly

Intake Manifold Covers

Compressor Manifold and Hoses

Valve Tappet

Engine Front Cover

Crankshaft Gear

Camshaft Drive Gear and Thrust Plate

Removal

Installation

Camshaft

Camshaft Bearings

Exhaust Manifold, Right

Exhaust Manifold, Left

Cylinder Head, Right

Removal

Installation

Cylinder Head, Left

Removal

Installation

Flywheel

Flywheel, Dual Mass

Engine Rear Cover

Crankshaft Rear Oil Seal

Oil Pan, Oil Pump and Oil Pump Screen Cover and Tube

Oil Pump

Piston and Connecting Rod

Removal

Crankshaft

Oil Filter

Engine Oil Cooler

DISASSEMBLY AND ASSEMBLY

Cylinder Head

Cylinder Block

Oil Gallery Plugs

Piston and Connecting Rod

Engine Oil Cooler

SERVICE PROCEDURES

Oil Cooler Internal Leakage Test

Inspection

Drive Gear Backlash (All Gears)

CLEANING AND INSPECTION

Service Limit Specifications

Cylinder Block

Cleaning

Inspection

Core Plugs — Cup Type

Main Bearings and Connecting Rod Bearings

Cleaning

Inspection

Fitting Main Bearings or Connecting Rod Bearings with Plastigage®

Main Bearings

Connecting Rod Bearings

Crankshaft

Cleaning

Inspection

Journals, Refinishing

Grinding Limits

Crankshaft Damper

Cleaning

Inspection

Drive Gears

Cleaning

Inspection

Pistons, Piston Pins and Piston Rings

Cleaning

Inspection

Pistons, Fitting

Piston Pins, Fitting

Piston Rings, Fitting

Connecting Rods

Cleaning

Inspection

Camshaft

Cleaning

Inspection

Camshaft Timing — Front Cover Installed

Inspection

Valve Tappets

Disassembly

Cleaning

Inspection

Assembly

Oil Pump Inspection

Pressure Test

Clearance Test

Oil Pan

Cleaning

Inspection

Cylinder Heads

Cleaning

Inspection

Cylinder Head Flatness

Valves

Valve Stem-to-Valve Guide Clearance

Valve Face Runout

Valves, Refacing

Valve Seat Runout

Valve Seat Refacing

Valve Guide Removal

Valve Spring Tension

Valve Spring Squareness

Rocker Arm

Cleaning

Inspection

Push Rods

Cleaning

Inspection

Intake Manifold

Cleaning

Inspection

Exhaust Manifolds

Cleaning

Inspection

Flywheel Inspection

Transmission, Manual

Transmission, Automatic

Flywheel Clutch Face Machining

ADJUSTMENTS

Engine

SPECIFICATIONS

SPECIFICATIONS

SPECIAL SERVICE TOOLS/EQUIPMENT

SPECIAL SERVICE TOOLS/EQUIPMENT