Section 05-03C: Wheel Hubs and Bearings, Front Wheels, 4-Wheel Drive
1996 F-150, F-250, F-350, and Bronco Workshop Manual
DIAGNOSIS AND TESTING

Pinpoint Test

 

PINPOINT TEST A: NOISE WHILE ENGAGING FOUR-WHEEL DRIVE

 

A1 VERIFY FRONT AXLE BREAK-IN

Has vehicle been driven at least 250 miles in 4-wheel drive?
YesNo
GO to A2.Break in front axle by driving at least 250 miles with hub locked. GO to A2.
 

A2 VERIFY LUBRICANT

Is lubricant to specifications?
YesNo
GO to A3. REPLACE differential lubricant with 1.66 liters (56 oz.) of 4x4 Gear Oil F1TZ-19580-A (WSL-M2C191-A). GO to A3.
 

A3 VERIFY HUBLOCKS ARE OPERATIONAL

Do hublocks work properly?
YesNo
PERFORM road test. GO to A4. INSPECT right and left side hublocks and REPLACE as necessary. INSPECT associated camming and REPLACE camming if damaged. REPEAT A3. If hublock is satisfactory, GO to A4.
 

A4 VERIFY OUTPUT OF TRANSFER CASE CLUTCH

Does vehicle shift to 4x4 mode with no buzzing or ratcheting noise?
YesNo
Repair is complete.REPLACE clutch coil, housing, lockup collar, lockup fork, return spring and sleeve spring. REPEAT road test. REFER to Section 07-07A.