Section 05-03A: Axle, Front Drive, Dana Models 44 and 50
1996 F-150, F-250 4x4 and Bronco Workshop Manual
REMOVAL AND INSTALLATION

Axle Housing Pivot Bushing (IFS Front Drive Axle)

SPECIAL SERVICE TOOL(S) REQUIRED
DescriptionTool Number
Front Suspension Bushing ToolT80T-5638-A
Includes: 
  Pivot Bushing RemoverT80T-5638-A1
  Pivot Bushing ReplacerT80T-5638-A2
Suspension Bushing Service SetT78P-5638-A
Includes: 
  Forcing ScrewT78P-5638-A1
  Receiver CupT78P-5638-A2
  Receiver CupT78P-5638-A3

Removal

  1. Remove axle. Refer to Dana Four-Wheel Drive Front Drive Axle Removal and Installation in this section.

  1. Install Suspension Bushing Service Set T78P-5638-A, Pivot Bushing Remover T80T-5638-A1 (part of Front Suspension Bushing Tool T80T-5638-A) and Receiver Cup T78P-5638-A3 (part of Suspension Bushing Service Set T78P-5638-A) onto the pivot bushing. Turn the forcing screw and remove the pivot bushing.





Installation

  1. Place pivot bushing in axle housing. Install Receiver Cup T78P-5638-A2 and Forcing Screw T78P-5638-A1 (part of Suspension Bushing Service Set T78P-5638-A) and Bushing Replacer T80T-5638-A2 (part of Front Suspension Bushing Tool T80T-5638-A) into housing and install bushing.

  1. Install the axle as described in this section under Dana 4-Wheel Drive Front Axle in the Removal and Installation portion of this section.