Section 12-03A: Air Conditioning System, Manual A/C-Heater
1996 F-150, F-250, F-350, F-Super Duty and Bronco, F-Super Duty Motorhome Chassis Workshop Manual
DESCRIPTION AND OPERATION

System Airflow Description

The following airflow diagrams illustrate the path airflow takes in response to each functional setting of the function selector knob (18519).

Airflow Diagram





ItemPart NumberDescription
1Blend Air Door (Part of 18471)
219860A/C Evaporator Core
318527Blower Motor
418A318Vacuum Control Motor (to Outside Air Door)
518476Heater Core
618A318Vacuum Control Motor (to Panel Door)
718A318Vacuum Control Motor
8To RH and LH Demisters (Part of 19E630)
919850A/C Evaporator Housing


Airflow Diagram (Continued)





ItemPart NumberDescription
118A318Vacuum Control Motor
219850A/C Evaporator Housing
3Temperature Blend Door (Part of 18471)
418527Blower Motor
518A318Vacuum Control Motor (to Air/Recirc. Air Door)
618A318Vacuum Control Motor (to Panel/Defrost Door)

OFF

In the OFF position, all doors are in the vacuum-applied position with the exception of the PANEL door.

MAX A/C

In the MAX A/C position, all vacuum operated doors are in the vacuum position. A/C damper inlet door (19C802) air is shut off and the passenger compartment air is recirculated to maximize cooling. Discharge is through panel register. A/C clutch (2884) is energized.

NORM A/C

In the NORM A/C position, outside air is allowed to enter the passenger compartment. The air passes through the A/C evaporator core (19860) and is cooled before reaching the passenger compartment. Discharge is through panel register. A/C clutch is energized.

VENT

Ventilation is delivered through the instrument panel registers when the function selector knob in the A/C control (19980) is set in the VENT position. In the VENT position, no vacuum is applied to the OUTSIDE/RECIRC. vacuum control motor (18A318) and the door is open to the outside. The air coming in through the cowl is discharged through the panel registers.

The PANEL/FLOOR, FLOOR/DEFROST and OUTSIDE/RECIRC. doors are vacuum operated.

For maximum cooling, the temperature knob should be set in its fully counterclockwise position; the function knob should be in the MAX A/C position; and the blower motor (18527) should be set for a desired rate of airflow.

Even though the function knob is on MAX A/C, the temperature knob, being manually controlled, may be set to modify the temperature of the air and the path through which the air flows. Another characteristic of the MAX A/C setting is the increased noise level of the blower motor. Speed does not change when the OUTSIDE/RECIRC. door is moved to either of its two positions. The difference in noise level is that an open recirculation door exposes the passenger compartment directly to the noise. When insulated against the noise with the recirculation passageway closed, the speed appears to be less.

The control knob operates an A/C switch that is attached to the backside of the A/C control by one screw and retainer tabs.

Climate Control





ItemPart NumberDescription
114401Main Wiring (to Function Selector Switch)
219D816A/C Temperature Control Bracket
319980A/C Control
419988A/C Temperature Cable
5N803877-S36BScrew (4 Req'd)
614401Main Wiring (to A/C Blower Switch)
714401Main Wiring (to A/C Illumination)
814401Main Wiring

Five hoses (black, white, red, blue, yellow) extend from the A/C control just below the electrical connector for the mode selector switch to the vacuum control motors and vacuum supply. The solid black hose goes to the vacuum supply through a tee-shaped A/C vacuum check valve (19A563), which attaches the A/C vacuum reservoir tank and bracket (19A566) and engine source. The white hose actuates the OUTSIDE/RECIRC. air door two-position vacuum control motor. The blue hose actuates the FLOOR/PANEL air door two-position vacuum control motor. The red and yellow hoses actuate the FLOOR/DEFROST three-position air vacuum control motor. Each end of each hose slides onto the nipple of the vacuum port to which it attaches.

FLOOR

In the FLOOR position, no vacuum is applied to the vacuum control motor and the OUTSIDE/RECIRC. door is open to the outside. Air is discharged through the heater outlet floor ducts (18C433) with a small amount going to the windshield defroster hose nozzles (18490).

MIX

In the MIX position, outside air is discharged through the windshield defroster hose nozzles and the heater outlet floor ducts.

DEFROST

In the DEFROST position, outside air is discharged through the windshield defroster hose nozzles with a small amount going to the heater outlet floor ducts. All doors are in the no vacuum position. A/C clutch is engaged in ambient temperatures above approximately 10°C (50°F).