Section 11-00: Steering System, Service
1996 F-150, F-250, F-350, Bronco and F-Super Duty Workshop Manual
CLEANING AND INSPECTION

Steering Pump, Power

When contamination is noted while overhauling the steering gear (3504), it will be necessary to flush the power steering pump (3A674).

  1. Leave all hoses connected, except the power steering pressure hose (3A719) at the steering gear.

  1. Place the power steering pressure hose in a suitable container.

  1. Fill reservoir with Motorcraft MERCON® ATF XT-2-QDX or MERCON® equivalent.

  1. On gasoline engines, disconnect the coil wire or ICM to prevent the engine from starting. On diesel engine, crank engine for 5-10 seconds without starting. If engine should start during cranking, immediately shut down engine.

  1. While pouring approximately 1.9 liters (2 quarts) of Motorcraft MERCON® ATF XT-2-QDX or MERCON® equivalent into the reservoir, engage thestarter motor (11001).

  1. As soon as all the fluid has been poured in, turn off the key.

  1. Attach the power steering pressure hose at the steering gear.

  1. Refill the reservoir.

  1. Crank the engine (6007) and continue adding fluid until the level remains constant. On gasoline engines, attach the coil wire or ICM connector.

  1.  CAUTION: Do not hold steering wheel (3600) in the far left or right position, or damage to power steering pump may result.

    Start the engine and cycle the steering wheel from stop to stop to expel any air from the system.

Cleaning

Wash all parts except seals in a chlorinated solvent and dry with compressed air.

Inspection

Thoroughly clean allpower steering pump and reservoir parts (except seals) with solvent. Wipe dry with a lint-free cloth.