Section 10-01A: Fuel Tank, Filters, Tubes and Electric Fuel Pump, Gasoline Engines
1996 F-150, F-250, F-350, F-Super Duty and Bronco with Gasoline Engines Workshop Manual
REMOVAL AND INSTALLATION

Spring Lock Coupling

 
SPECIAL SERVICE TOOL(S) REQUIRED
DescriptionTool Number
Spring Lock Coupling Disconnect Tool (5/8-Inch)T83P-19623-C

The spring lock coupling tool will not always fit over the shielded tube. To accommodate the shielding, the hole in the tubing end of the tool must be enlarged. To do this, clamp the tool closed and drill out the existing hole with 5/8-inch bit. Be careful to drill only the tubing hole and not the working end of the hole.

Removal

 CAUTION: Discharge fuel system before disconnecting coupling.

NOTE: Metal safety clips are used on metal tubes with metal spring lock connectors. Both types are illustrated.

NOTE: Before disconnecting, locate white indicator ring which may have slipped down length of fuel tube.

  1. Fit Spring Lock Coupling Disconnect Tool T83P-19623-C to coupling so that tool can enter cage to release the garter spring.

  1. Push the tool into the cage opening to release the female fitting from the garter spring.

  1. Pull the coupling male and female fittings apart.

  1. Remove the tool from the disconnected spring lock coupling.

    ItemPart NumberDescription
    1Female Fitting
    (Part of 9J337)
    2O-Rings (Part of 19D690)
    3Garter Spring
    (Part of 9J337)
    4Cage (Part of 9J337)
    5Male Fittings
    (Part of 9J337)

Installation

  1. Check for missing or damaged garter spring. If spring is damaged or missing remove damaged spring with small hooked wire and install a new spring.

  1. Clean fittings and install new O-rings. Use only specified O-rings supplied in E9UZ-9B307-A kit. Lubricate with clean oil. Insert white indicator ring into cage on male fitting. Assemble fitting together by pushing with a slight twisting motion.

  1. White indicator ring will pop free of cage on male fitting when fully joined. This indicates that garter spring inside cage of male fitting is properly seated over lip of female connector.