Fuel Tank Filler Pipe, F-150, F-250, F-350, Bronco Cutaway and Commercial Chassis

Procedures are the same for the aft-of-axle and midship fuel filler pipe.

Removal

1. Drain fuel to a level (approximately 3/4 full) below the fuel tank filler pipe connection by using the fuel hose at the fuel pump-to-fuel tube connection.

2. Detach fuel tank filler pipe (9034) from support bracket and disconnect fuel tank filler pipe and vent hoses.

3. Loosen clamp attaching fuel tank filler pipe and disconnect hose from the fuel tank filler pipe, pulling the internal fuel tube from tank filler neck.

4. Remove the three retainer screws that attach the fuel tank filler pipe flange to the fuel filler housing.

5. Remove fuel tank filler pipe from vehicle.

6. Remove hose and clamps. Replace all damaged or worn parts.

Installation

1. Position fuel tank filler pipe in vehicle, being careful to position neck on vehicles with internal vent tube.

2. Position fuel filler vent hoses on fuel tank filler pipe of vehicles with external vent hose.

3. Position clamps on fuel tank filler pipe and vent hoses.

4. Secure fuel tank filler pipe to mounting brackets. Tighten screws to 2-3 Nm (15-25 lb-in).

5. Adjust hose to obtain snug fuel tank filler pipe installation. Tighten hose clamps to 3-4 Nm (25-35 lb-in). Make certain clamps are forward of flange on fuel tank filler pipe to ensure a leakproof connection.

6. Fill fuel tank (9002) with fuel. Install fuel tank filler cap (9030), check for leaks.

   Fuel Filler System Installation, Single Rear Wheel Styleside, F-150, F-250, F-350 and Bronco

   

   Item	Part Number	Description
   1	9002	Fuel Tank, Aft-of-Axle
   2	9030	Fuel Tank Filler Cap
   3	N802826-S55M	Screw
   4	9034	Fuel Tank Filler Pipe
   5	383526-S	Clamp
   6	5005	Frame
   7	9002	Fuel Tank, Midship
   A	—	Tighten to 3-4 Nm (25-35 Lb-In)
   B	—	Install Hose with Stripes in Line with Two Dimples on Fuel Tank
   C	—	Paint Stripes
   D	—	Outer Hose
   E	—	Inner Hose
   F	—	Install Clamp in This Area (Beyond First Bead and Before Hose End)
   G	—	For Pipes Without Secondary Bead
   H	—	23.0mm (0.905 Inch) Engagement
   J	—	Install Hose Within 1.5mm (0.059 Inch) of Secondary Positioning Bead Where Applicable

   Fuel Filler System Installation, Single Rear Wheel Flareside, F-150

   

   Item	Part Number	Description
   1	383526-S	Clamp
   2	N802826-S55M	Screw
   3	9030	Fuel Tank Filler Cap
   4	9034	Fuel Tank Filler Pipe
   5	—	Fill Hose (Part of 9034)
   6	—	Inner Hose (Part of 9034)
   A	—	Tighten to 3-4 Nm (25-35 Lb-In)
   B	—	Tighten to 3-4 Nm (25-35 Lb-In)
   C	—	Install Clamp in This Area (Beyond First Bead and Before Hose End)
   D	—	For Pipes Without Secondary Bead
   E	—	23.0mm (0.905 Inch) Engagement Hose to Tube Connection
   F	—	Install Hose Within 1.5mm (0.059 Inch) of Secondary Positioning Bead Where Applicable
   G	—	Paint Stripes
   H	—	Install Hose with Stripes in Tube with Two Dimples on Fuel Tank

   Fuel Filler System Installation, Dual Rear Wheel Flareside, F-150, F-250, F-350 and F-Super Duty

   

   Item	Part Number	Description
   1	9002	Fuel Tank, Aft-of-Axle
   2	383526-S	Clamp
   3	9030	Fuel Tank Filler Cap
   4	N802826-S60	Screw
   5	9034	Fuel Tank Filler Pipe
   6	5005	Frame
   7	9002	Fuel Tank, Midship
   8	—	Inner Hose (Part of 9034)
   9	—	Fill Hose (Part of 9034)
   A	—	Tighten to 3-4 Nm (25-35 Lb-In)
   B	—	Tighten to 3-4 Nm (25-35 Lb-In)
   C	—	Install Hose with Stripes in Line with Two Dimples on Fuel Tank
   D	—	Paint Stripes

   Fuel Filler System, Aft-of-Axle, F-Super Duty Commercial and Motorhome Chassis

   

   Item	Part Number	Description
   1	9170	Fuel Tank Vent Tube Hose
   2	383522-S	Clamp
   3	9B213	Fuel Tank Filler Pipe Support
   4	9030	Fuel Tank Filler Cap
   5	N802826-S55M	Screw
   6	9034	Fuel Tank Filler Pipe
   7	383526-S	Clamp
   8	9047	Fuel Tank Filler Hose
   A	—	Tighten to 17-28 Nm (13-21 Lb-Ft)