Section 09-00: Exhaust System
1996 F-150, F-250, F-350, F-Super Duty, Bronco and Motorhome Chassis Vehicles Workshop Manual
REMOVAL AND INSTALLATION

Engine Charge Exhaust Pipe, DI Turbo Diesel Engine

Removal

  1. Remove transmission (7003) as outlined in Group 07.

  1. Loosen muffler inlet/outlet pipe yoke clamp (5A231) enough to remove engine charge exhaust pipe from turbocharger exhaust back pressure housing.

  1. Raise and support the vehicle.

  1. Remove bolts retaining engine charge exhaust pipe to catalytic converter.

  1. Remove engine charge exhaust pipe.





Installation

  1. Install engine charge exhaust pipe.

  1. Install nuts retaining engine charge exhaust pipe to extension pipe. Tighten bolts to 34-46 Nm (25-34 lb-ft).

  1. Lower vehicle.

  1. Install engine charge exhaust pipe to turbocharger exhaust back pressure housing, positioning clamp to clear EPV boss. Tighten muffler inlet/outlet pipe yoke clamp to 9-11 Nm (80-97 lb-in).

  1. Install transmission as described in Group 07.

  1. Start engine (6007) and inspect for leaks.