Section 08-01: Clutch/Pressure Plate
1996 F-150, F-250, F-350, F-Super Duty Chassis Cab and Bronco Equipped with Manual Transmission Workshop Manual
SPECIFICATIONS

SPECIFICATIONS

 
Pressure Plate And Clutch Disc Specifications
Specifications4.9L I-6 EFI Below 8,500 Lbs. GVWR/5.0L V-8 EFI4.9L I-6 EFI Over 8,500 Lbs. GVWR5.8L V-8 EFI7.3L V-8 Diesel7.5L V-8 EFI
Disc Assembly: 
Outside Diameter (Approx.) mm (In.)280 (11.0)280 (11.0)294 (11.6)310 (12.2)312 (12.3)
Inside Diameter (Approx.) mm (In.)198 (7.8)198 (7.8)210 (8.3)190 (7.5)200 (7.9)
Facing Area Sq. cm (Sq. In.)616 (95.5)616 (95.5)665 (103.1)943 (146.1)896 (138.8)
Facing Thickness (Ea.) mm (In.)3.30 (.130)3.30 (.130)3.30 (.130)3.50 (.138)3.30 (.130)
Compressed Thickness mm (In.)7.60 (.300)7.60 (.300)7.60 (.300)7.60 (.300)7.60 (.300)
Lining MaterialWoven Non-AsbestosWoven Non-AsbestosWoven Non-AsbestosWoven Non-AsbestosWoven Non-Asbestos
No. Torsion Springs and Color Code Identification4 — Plain, Inner
4 — Plain, Outer		4 — Plain, Inner
4 — Plain, Outer		4 — Plain, Inner
9 — Plain, Outer		None a5 — Plain, Inner
5 — Plain, Outer
Pressure Plate: 
Color Code Identification (Cover)GreenGreenNoneNoneNone
Pressure SpringBellevilleBellevilleBellevilleBellevilleBelleville
Type (Plate)BellevilleBellevilleBellevilleBellevilleBelleville
Total Plate Pressure Kg (Lbs.)918 (2022)918 (2022)918 (2022)1278 (2817)1060 (2338)
a 5 — Plain, Inner, 5 — Red, Outer with F-Super Duty only.


Fluid Specifications
ApplicationDescriptionSpecificationsFord Specification Number
Clutch Master CylinderHigh-Performance Brake FluidC6AZ-19542-AA or BA
or Equivalent DOT 3		ESA-M6C25-A



Lubricant Specifications
ApplicationDescriptionPart NumberFord Specification Number
4.9L Engine Flywheel Attaching BoltsPipe Sealant with Teflon®D8AZ-19554-A or equivalent that meets Ford specificationWSK-M26350-AZ and ESR-M18P7A
5.0L, 5.8L, 7.3L Engine Flywheel Attaching BoltsThreadlock® and SealerEOAZ-19554-AA or equivalent that meets Ford specificationESE-M4G204-A — Type II
WSK-M2G315-A5 — Type II
Clutch Release Lever StudPremium Long-Life Grease (Molybdenum Disulfide Type)C1AZ-19590-BAESA-M1C75-B
Clutch Release LeverPremium Long-Life Grease (Molybdenum Disulfide Type)C1AZ-19590-BAESA-M1C75-B
Bearing Bore and Carrier Clutch ReleasePremium Long-Life GreaseXG-1-C or -K or equivalentESA-M1C75-B



Torque Specifications
F-150, F-250, F-350 And Bronco With 4.9L, 5.0L
(Mazda R2 Trans.) and 5.8L (ZF Light Duty) Engines
DescriptionNmLb-Ft
Clutch Pressure Plate Bolt30-4022-30
Concentric Slave Cylinder Bolt19-2614-19
Flywheel Attaching Bolts102-11575-85



Torque Specifications
F-250 HD, F-350 and F-Super Duty Chassis Cab with 7.3L Diesel Engine and 7.5L (460 CID) V-8 Engine
(ZF Heavy-Duty)
DescriptionNmLb-Ft
Clutch Pressure Plate Bolt, 7.5L19-2614-19
Rear Engine Cover Plate Bolt11-158-11
Clutch Pressure Plate, 7.3L Diesel Engine26-3519-26
Flywheel Attaching Bolts, 7.5L Engine102-11575-85
Flywheel Attaching Bolts, Diesel Engines12189