Section 07-02: Transmission, Automatic, Cooling
1996 F-Series, Bronco Workshop Manual
REMOVAL AND INSTALLATION

Transmission Fluid Cooler, Auxiliary

 

Removal

  1. Place a drain pan under the transmission fluid cooler (7A095).

  1. Disconnect all fluid cooler tubes and hoses at the transmission fluid cooler. Plug all port openings.

  1. Remove retainer nuts and bolts, and remove transmission fluid cooler from vehicle.

Installation

  1. Follow the removal procedures in reverse order.

  1. Replenish transmission fluid to proper operating levels.

  1. Start engine and check for leaks.



    F-Super Duty Motorhome Chassis (Except Diesel)





    ItemPart NumberDescription
    1W611102-S2Screw and Washer
    27D273Fluid Tube Connector
    37F113Inlet Tube
    4372223-S101C-Clip
    5376240Clamp
    6N809635Hose
    755763Nut
    87A095Transmission Fluid Cooler
    96C645Insulator
    106K761Fluid Cooler Upper Bracket
    A—Tighten to 7-10 Nm
    (62-88 Lb-In)
    B—Tighten to 24-30Nm
    (18-22 Lb-Ft)
    C—Tighten to 16-24Nm
    (12-18 Lb-Ft)
    D—Tighten to 3.1-4.3Nm
    (27.4-38.0 Lb-In)


C-6 Transmission, F-150, F-250, F-350, 4.9L





ItemPart NumberDescription
18005Radiator
27A030Fluid Cooler Inlet Tube
3376240-SHose Clamp
4N809635-S089AHose
5372223-S101C-Clip
67F112Outlet Tube
77D273Fluid Tube Connector
87F113Inlet Tube
97A031Fluid Cooler Tube
A—Tighten to 23-31Nm
(17-23 Lb-Ft)
B—Tighten to 3.1-4.3 Nm
(27.4-38.0 Lb-In)


F-250, Heavy-Duty 350 F-Super Duty, F-Super Duty, 7.3L Diesel





ItemPart NumberDescription
17A095Transmission Fluid Cooler
2N809635-S183AHose
37C107Hose Clamp
47G058Connector
5—Strap
67890Hose
A—Tighten to 3.1-4.3 Nm
(27.4-38.0 Lb-In)


F-250, Heavy-Duty 350 F-Super Duty, F-Super Duty, 7.3L Diesel (Continued)





ItemPart NumberDescription
18005Radiator
27C107Hose Clamp
37890Hose
4372223-S101C-Clip
57A031Fluid Cooler Tube
67A030Fluid Cooler Inlet Tube
A—Tighten to 3.1-4.3 Nm
(27.4-38.0 Lb-In)
B—Tighten to 16-24 Nm
(12-18 Lb-Ft)
 

Fluid Cooler Tube(s)

Removal and Installation

When one or more of the fluid cooler steel tubes must be replaced, each replacement tube must be fabricated from the same size steel tubing as the original line.

Using the original fluid tube as a guide, bend the new tube as required. Add the necessary fittings, and install the tube. Make sure that the replacement tube has adequate clearance relative to other components, especially the exhaust system and parts having sharp edges.

After the fittings have been tightened, add fluid as needed, and check for fluid leaks.

4R70W Transmission, F-150, F-250, F-350, F-Super Duty, Bronco, 5.0L, 5.8L, 7.5L





ItemPart NumberDescription
18005Radiator
27D273Fluid Tube Connector
3372223-S101C-Clip
47N291Transmission Fluid Cooler Line Clip
57A031Fluid Cooler Tube
6—Connector (Part of 7000)
77A030Fluid Cooler Inlet Tube
8N809635-S165AHose
9376240-SClamp
10372223-S101C-Clip
117F112Outlet Tube
127F113Inlet Tube
137A095Transmission Fluid Cooler
A—Tighten to 23-31 Nm
(17-23 Lb-Ft)
B—Tighten to 3.1-4.3 Nm
(27.4-38.0 Lb-In)
C—Tighten to 10-14 Nm
(7-11 Lb-Ft)


E4OD Transmission, F-150, 5.8L





ItemPart NumberDescription
17A031Fluid Cooler Tube
27A095Transmission Fluid Cooler
37F112Outlet Tube
4372223-S101C-Clip
5376240-SClamp
6N809635-S165AHose
77A030Fluid Cooler Inlet Tube
8—Connector (Part of 7000)
97000Automatic Transmission
107N291Transmission Fluid Cooler Line Clip
11—Auxiliary Cooler Tube Nut (Part of 7A095)
A—Tighten to 23-31 Nm
(17-23 Lb-Ft)
B—Tighten to 10-14 Nm
(7-11 Lb-Ft)
C—Tighten to 3.1-4.3 Nm
(27.4-38.0 Lb-In)


E4OD Transmission, F-250, F-350, F-Super Duty, Bronco, 5.0L, 5.8L, 7.5L





ItemPart NumberDescription
17A095Transmission Fluid Cooler
28005Radiator
37A031Fluid Cooler Tube
47D273Fluid Tube Connector
5372223-S101C-Clip
67N291Transmission Fluid Cooler Line Clip
77A030Fluid Cooler Inlet Tube
8—Connector (Part of 7000)
97000Automatic Transmission
10376240-SClamp
11N809635-S165AHose
127F113Inlet Tube
137F112Outlet Tube
A—Tighten to 23-31 Nm
(17-23 Lb-Ft)
B—Tighten to 3.1-4.3 Nm
(27.4-38.0 Lb-In)
C—Tighten to 10-14 Nm
(7-11 Lb-Ft)


C-6 Transmission, F-150, F-250, F-350, F-Super Duty, Bronco, 5.0L, 5.8L, 7.5L





ItemPart NumberDescription
18005Radiator
2372223-S101C-Clip
37A031Fluid Cooler Tube
47A030Fluid Cooler Inlet Tube
5N809635-S165AHose
6376240-SClamp
77F112Outlet Tube
87F113Inlet Tube
97A095Transmission Fluid Cooler
10—Connector (Part of 7000)
117000Automatic Transmission
127N291Transmission Fluid Cooler Line Clip
137D273Fluid Tube Connector
1433799Nut
1514551Starter Cable Support Clip
16388937Stud
1734943Washer
18—Engine Block (Part of 6007)
1914301Battery Ground Cable
A—Tighten to 23-31 Nm
(17-23 Lb-Ft)
B—Tighten to 10-14 Nm
(7-11 Lb-Ft)
C—Tighten to 3.1-4.3 Nm
(27.4-38.0 Lb-In)


Transmission Fluid Cooler Tubes, F-Super Duty Motorhome Chassis (Except Diesel)





ItemPart NumberDescription
1W611102-S2Screw and Washer
26K761Fluid Cooler Upper Bracket
37D273Fluid Tube Connector
47A031Fluid Cooler Tube
57A030Fluid Cooler Inlet Tube
67F113Inlet Tube
7372223-S101C-Clip
8376240Clamp
9N809635Hose
1055736Nut
117A095Transmission Fluid Cooler
126C645Insulator
137N291Transmission Fluid Cooler Line Clip
146010Cylinder Block
A—Tighten to 7-10 Nm
(62-88 Lb-In)
B—Tighten to 16-24 Nm
(12-18 Lb-Ft)
C—Tighten to 25-30 Nm
(18-22 Lb-Ft)
D—Tighten to 3.1-4.3 Nm
(27.4-38.0 Lb-In)
E—Tighten to 16-24 Nm
(12-18 Lb-Ft)


F-150, F-250, F-350, 4.9L





ItemPart NumberDescription
17D273Fluid Tube Connector
2N809635-S183AHose
3—Strap
47A030Fluid Cooler Inlet Tube
5—Connectors (Part of 7000)
67000Automatic Transmission
77A031Fluid Cooler Tube
A—Tighten to 23-31 Nm
(17-23 Lb-Ft)


F-Super Duty Commercial Chassis, 7.3L





ItemPart NumberDescription
17003Transmission
27A030Inlet Tube
333799Nut, 3/8-16 Hex
457643Screw and Washer, 3/8-16 x .62 Hex-Head
56010Cylinder Block
614301Battery Ground Cable
77A031Outlet Tube
8376240-SHose Clamp
97N291Transmission Fluid Cooler Line Clip
10372223-S101C-Clip
11N809635-S276AHose, 7.9mm ID
12—Connector
(Part of 8005 Radiator)
138005Radiator
A—Tighten to 16-24 Nm
(12-18 Lb-Ft)
B—Tighten to 2.8-4.0 Nm
(25-35 Lb-In)