Brake Pedal and Bracket, F-Super Duty Motorhome

Removal

1. Working inside the vehicle below the instrument panel, disconnect the wires from the stoplight switch (13480). Remove the locking pin and washer. Remove the clevis pin connecting the bell crank rod to the brake pedal (2455).

2. Remove the nut and bolt holding the brake pedal to the brake pedal bracket.

3. Remove the brake pedal.

4. Remove the stoplight switch from the brake pedal.

5. Remove the speed control switch.

6. Remove the brake and clutch pedal bushings (2461) and brake master cylinder push rod spacer (2B129) from the panel.

7. Remove the brake pedal pad (2454), if required.

Installation

1. Install the brake pedal pad on the brake pedal, if required.

2. Install the stoplight switch on the brake pedal pin.

3. Install the speed control switch.

4. Install brake master cylinder push rod spacer on brake pedal.

5. Place brake and clutch pedal bushings inside brake pedal bracket and hold in place.

6. Position brake pedal and assembled parts up into the support bracket.

7. Push long bolt through the bracket and brake pedal. Install nut and tighten to 50-67 Nm (37-49 lb-ft).

8. Install the pin, brake master cylinder push rod spacer and self-locking pin to connect the brake pedal to the bellcrank rod.

9. Attach brake pedal to bellcrank rod as follows:

   1. Attach clevis, clevis pin and self-locking pin to brake pedal.
   2. Hold brake pedal against rubber stop.
   3. Make sure jam nut is loose.
   4. Insert brake rod into clevis until lower hole lines up with pin on bellcrank.
   5. Slide brake rod and bushing onto pin of bellcrank and assemble washer and self-locking pin.
   6. Tighten jam nut to 50-67 Nm (37-49 lb-ft).

10. Connect wires to stoplight switch. Check unit for correct operation.

    
    
    Brake Pedal Installation, F-Super Duty Motorhome Chassis
    
    
    
    
    
    

    Item	Part Number	Description
    1	2455	Brake Pedal
    2	380699	Self-Locking Pin
    3	2N060	Boot
    4	44880-S2	Washer
    5	2474	Brake Master Cylinder Push Rod Bushing
    6	2005	Power Brake Booster
    7	2140	Brake Master Cylinder
    8	2C022	Heat Shield
    9	2031	Booster Front Mounting
    10	N630088	Washer
    11	2A248	Master Cylinder and Booster Bracket Holder
    12	N601790	Bolt
    13	2474	Brake Master Cylinder Push Rod Bushing
    14	N802114-S2	Bolt
    15	N800937-S2	Nut
    16	389564-S190	Bolt
    17	2B353	Bellcrank Bracket
    18	44878-S2	Washer
    19	382400-S2	Nut
    20	44880-S2	Washer
    21	2B362	Bellcrank Spacer
    22	2B327	Bellcrank
    23	2A525	Bellcrank Rod
    24	2B129	Brake Master Cylinder Push Rod Spacer
    25	2462	Brake Pedal Pin
    26	13480	Stoplight Switch
    27	382400-S2	Nut
    28	44878-S2	Washer
    29	389863-S2	Bolt
    30	2461	Brake and Clutch Pedal Bushing
    31	7506	Clutch and Brake Pedal Pivot Shaft
    A	—	Tighten to 88-104 Nm (65-77 Lb-Ft)
    B	—	Tighten to 50-67 Nm (37-49 Lb-Ft)