Section 05-02A: Axle, 10.25-Inch Ring Gear
1996 F-250 Light Duty (Semi-Float), F-250 HD and F-350 (Full-Float) Workshop Manual
SPECIFICATIONS

SPECIFICATIONS

 
Lubricant Capacities And Checking Procedures (Integral Carrier)
Approximate Lubricant Capacity (In-Vehicle Repair) a b
LitersU.S. PintsImperial Pints
3.06.5 c d e5.4
a Ford design conventional axles use Rear Axle Lubricant XY-80W90-QL or -KL or equivalent meeting Ford specification WSP-M2C197-A.
b Service refill capacities are determined by filling the axle with the specified lubricant to the bottom of the filler hole with the vehicle in running position.
c Plus 8 oz. (U.S. measure) Additive Friction Modifier C8AZ-19B546-A or equivalent meeting Ford specification EST-M2C118-A for limited slip applications.
d Rear axle lube quantities must be replaced every 160 000 km (100,000 miles) or if the axle has been submerged in water. Otherwise, the lube should not be checked or changed unless a leak is suspected or repair required.
e 6.5 pints of lubricant is the fill specification when the axle is installed in the vehicle. If the axle is out of the vehicle, fill with 7.5 pints of specified lubricant.


Clearance, Tolerance And Adjustments (Integral Carrier)
DescriptionmmInches
Maximum Runout of Backface of Ring Gear0.1010.004
Maximum Runout of Backface of Differential Case Flange0.0760.003
Differential Side Gear Thrust Washer Thickness0.76-0.810.030-0.032
Differential Pinion Gear Thrust Washer Thickness0.76-0.810.030-0.032
Nominal Pinion Locating Shim0.760.030
Available Pinion Gear Shims in Steps of 0.001 Inch0.53-0.940.021-0.037
Backlash Between Ring Gear & Pinion Teeth0.20-0.38 (0.30-0.38 Preferred)0.008-0.015 (0.012-0.015 Preferred)
Maximum Backlash Variation Between Teeth0.1010.004
Maximum Radial Runout of Rear Axle Companion Flange in Assembly0.3040.012 T.I.R.
Sensor Pole to Top of Sensor Ring Gap0.127-1.1430.005-0.045
Maximum Axle Shaft End Play (Semi-Float Axles Only)0.7620.030

Axle Shaft End Play (Semi-Float Axles Only)

Axle shaft end play is allowable up to 0.762mm (0.030 inch), but can be as low as 0.127mm (0.005 inch). It is controlled by the u-washer (4N237) that holds the axle shaft (4234) in the pocket of the differential side gear (4236). To reduce clearance, replace differential side gears, Traction-Lok® clutch plates (if equipped), differential side gear thrust washers (4228) or axle shafts as required.

Torque Specifications (Integral Carrier)
DescriptionNmLb-Ft
Differential Bearing Cap Bolt109-12980-95
Differential Pinion Shaft Lock Pin Using Threadlock® and Sealer EOAZ-19554-AA or Equivalent Meeting Ford Specification WSK-M2G315-A5 (Type II)20-4015-30
Ring Gear Attaching Bolts Using Threadlock® and Sealer EOAZ-19554-AA or Equivalent Meeting Ford Specification WSK-M2G315-A5 (Type II)136-163100-120
Rear Cover Bolt38-5228-38
Ratio Tag Hold-Down Bolt24-3818-28
Oil Filler Plug20-4015-30
Brake Backing Plate Nuts — F-25068-11550-85
Driveshaft to Rear Axle Universal Joint Flange11-208-15
Axle Vent2015
Wheel Lug Nut — Five Lug100-18074-133
Wheel Lug Nut — Eight Lug170-230126-170
Rear Anti-Lock Sensor Bolt34-4025-30



Adjustment Torque Specifications (Integral Carrier)
DescriptionRotational Torque a
NmLb-In
Pinion Bearing Preload —
Collapsible Spacer
— Used Bearings
— New Bearings
  
0.9-1.5
1.8-3.3
  
8-14
16-29

a Rotational torque taken on pinion nut with inch-pound torque wrench with pinion seal installed.