Spring

Removal

1. Raise the vehicle frame (5005) until the weight is off the rear springs (5560), with the tires still touching the floor.

2. Remove the nuts from the spring U-bolts and drive the U-bolts from the U-bolt rear spring cap and plate (5796).

3. If equipped, remove the auxiliary spring and spacer.

4. Remove the spring-to-bracket nut and bolt at the front of the rear spring.

5. Remove the shackle lower nuts and bolts at the rear of the rear spring.

6. Remove the rear spring and rear spring shackle (5776) from the rear spring shackle bracket (5775).

7. Remove the bolt and nut that secures the rear spring shackle to the rear spring.

Installation

1. Follow removal procedures in reverse order.

2. Tighten the spring U-bolt nuts to specifications as listed at the end of this section. Tighten the front spring bolt and nut and the rear shackle bolts and nuts to specifications listed at the end of this section.

   
   
   Rear Spring Installation, F-150 and Bronco
   
   
   
   
   
   

   Item	Part Number	Description
   1	N802114-S2	Bolt
   2	N620483-S56	Nut
   3	5775	Rear Spring Shackle Bracket
   4	65092	Rivet
   5	N806085-S8	Nut and Washer Assembly
   6	18192	Rear Shock Absorber Bracket
   7	18080	Shock Absorber
   8	5005	Frame
   9	N804028-S2	Bolt
   10	N620484-S56	Nut
   11	5776	Rear Spring Shackle
   12	N804028-S2	Bolt
   13	5775	Rear Spring Shackle Bracket
   14	N806368-S56	Nut and Retainer
   15	N647096-S	Rivet
   16	N620484-S56	Nut
   17	5560	Rear Spring
   18	5796	Rear Spring Cap and Plate
   19	5729	Spacer, Rear Spring (F-150 4x4 Only)
   20	5729	Spacer, Rear Spring (Bronco Only)
   21	4001	Rear Axle
   22	N800751-S101	Bolt
   23	N605705-S2	Bolt
   24	N806496-S100	Nut and Washer
   25	N804028-S2	Bolt
   26	N806368-S56	Nut and Retainer
   A	—	Tighten to 53-73 Nm (39-53 Lb-Ft)
   B	—	Tighten to 113-153 Nm (83-113 Lb-Ft)

   
   
   Rear Spring Installation, F-150 4x2 and 4x4 with Auxiliary Spring
   
   
   
   
   
   

   Item	Part Number	Description
   1	5700	Auxiliary Spring Bracket
   2	N620485-S56	Nut
   3	5796	Rear Spring Cap and Plate
   4	5588	Auxiliary Spring
   5	5560	Rear Spring
   6	5A799	Spacer, Rear Spring
   7	N804419-S101	Bolt
   8	5594	Spacer, Auxiliary Spring
   9	N647098-S	Rivet
   10	5A636	Bumper
   11	N620482-S56	Nut
   12	N647096-S	Rivet
   13	4730	Rear Axle Bumper
   14	4731	Rear Axle Bumper Bracket
   15	N800878-S	Spacer
   A	—	Tighten to 191-259 Nm (141-191 Lb-Ft)
   B	—	Tighten to 21-29 Nm (15-21 Lb-Ft)

   
   
   Rear Spring Installation, F-250 and F-350, 4x2 and 4x4, Regular Cab and SuperCab
   
   
   
   
   
   

   Item	Part Number	Description
   1	N806085	Nut and Washer Assembly
   2	18192	Rear Shock Absorber Bracket
   3	5005	Frame
   4	N803805	Bolt
   5	N620484	Nut
   6	5776	Rear Spring Shackle
   7	5775	Rear Spring Shackle Bracket
   8	N620484	Nut
   9	N647096	Rivet
   10	N620485	Nut
   11	5796	Rear Spring Cap and Plate
   12	5560	Rear Spring
   13	4001	Rear Axle
   14	N605705	Bolt
   15	N804419	Bolt
   16	N806496	Nut and Washer Assembly
   17	N601526	Bolt
   18	5775	Rear Spring Shackle Bracket
   19	18080	Shock Absorber
   A	—	Tighten to 53-72 Nm (39-53 Lb-Ft)
   B	—	Tighten to 113-153 Nm (83-113 Lb-Ft)
   C	—	Tighten to 191-259 Nm (141-191 Lb-Ft)

   
   
   Rear Spring Installation with Auxiliary Spring, F-350 4x2 and 4x4, Chassis Cab
   
   
   
   
   
   

   Item	Part Number	Description
   1	5775	Rear Spring Shackle Bracket
   2	N620485-S56	Nut and Retainer
   3	18192	Rear Shock Absorber Bracket
   4	5005	Frame
   5	N804662-S101	U-Bolt
   6	N800950-S2	Bolt
   7	5776	Rear Spring Shackle
   8	N620485-S56	Nut
   9	5700	Auxiliary Spring Bracket
   10	N647096-S	Rivet
   11	N800950-S	Bolt
   12	5775	Rear Spring Shackle Bracket
   13	5796	Rear Spring Cap and Plate
   14	5588	Auxiliary Spring
   15	5594	Spacer, Auxiliary Spring
   16	5598	Spacer, Rear Spring
   17	4001	Rear Axle
   18	5796	Rear Spring Cap and Plate
   19	5560	Rear Spring
   20	85095-S	Rivet
   21	N620482-S56	Nut
   22	N802860-S	Spacer
   23	4731	Rear Axle Bumper Bracket
   24	4730	Rear Axle Bumper
   A	—	Tighten to 213-288 Nm (157-212 Lb-Ft)
   B	—	Tighten to 191-259 Nm (141-191 Lb-Ft)

   
   
   Rear Spring Installation with Auxiliary Spring, F-350 4x2 and 4x4, Chassis Cab (Continued)
   
   
   
   
   
   

   Item	Part Number	Description
   1	5486	Stabilizer Bar Bracket
   2	N620482-S56	Nut
   3	N806085-S8	Nut and Washer Assembly
   4	18080	Shock Absorber
   5	N605705-S2	Bolt
   6	N806496-S100	Nut and Washer Assembly
   7	N803771-S56	Bolt
   8	5486	Stabilizer Bar Bracket
   9	5A772	Rear Stabilizer Bar
   10	N620468-S2	Nut
   11	5L499	Bracket, Link Assembly
   12	N647097-S	Rivet
   13	N605920-S2	Bolt
   14	N605704-S2	Bolt
   15	5K484	Stabilizer Bar Link
   16	18041	Washer
   17	384485-S56	Nut
   18	5493	Lower Suspension Arm Stabilizer Bar Insulator
   19	18171	Washer
   20	N620469-S2	Nut
   21	N801527-S2	Washer
   A	—	Tighten to 40-54 Nm (30-40 Lb-Ft)
   B	—	Tighten to 53-73 Nm (39-54 Lb-Ft)
   C	—	Tighten to 23-31 Nm (17-23 Lb-Ft)
   D	—	Tighten to 55-85 Nm (40-62 Lb-Ft)

   
   
   Rear Spring Installation, F-Super Duty Chassis Cab
   
   
   
   
   
   

   Item	Part Number	Description
   1	N805135-S56	Nut and Retainer
   2	5775	Rear Spring Shackle Bracket
   3	N802115-S2	Bolt
   4	N805444-S100	Bolt
   5	5A975	Spring Assembly, Rear Axle
   6	N805161-S56	Nut and Retainer
   7	N805007-S100	Nut and Retainer
   8	N805136-S56	Nut and Retainer
   9	N805041-S2	Bolt
   10	N620485-S56	Nut
   11	5776	Rear Spring Shackle
   12	N802115-S2	Bolt
   13	N805041-S2	Bolt
   14	5775	Rear Spring Shackle Bracket
   A	—	Tighten to 78-103 Nm (57-76 Lb-Ft)
   B	—	Tighten to 340-460 Nm (250-339 Lb-Ft)
   C	—	Tighten to 213-287 Nm (157-211 Lb-Ft)

   
   
   Rear Spring Installation, F-Super Duty Chassis Cab (Continued)
   
   
   
   
   
   

   Item	Part Number	Description
   1	N605918-S2	Bolt
   2	N805056-S56	Bolt
   3	5A975	Spring Assembly, Rear Axle
   4	4001	Rear Axle
   5	5796	Rear Spring Cap and Plate
   6	N620484	Nut
   7	4730	Rear Axle Bumper
   8	4731	Rear Axle Bumper Bracket
   9	N647100-S	Rivet
   10	N602482-S56	Nut
   11	5A978	Liner, Rear Spring Bracket
   12	N647100-S	Rivet
   13	5700	Auxiliary Spring Bracket
   14	N605546-S2	Bolt
   15	N801527-S2	Washer
   16	N605704-S2	Bolt
   17	5K484	Stabilizer Bar Link
   18	5493	Lower Suspension Arm Stabilizer Bar Insulator
   19	18171	Washer
   20	384485-S56	Nut
   21	18041	Washer
   22	5A772	Rear Stabilizer Bar
   23	N620469-S2	Nut
   24	5486	Stabilizer Bar Bracket
   25	N806085-S8	Nut and Washer Assembly
   26	18080	Shock Absorber
   27	N605705-S2	Bolt
   28	N806496-S100	Nut and Washer Assembly
   A	—	Tighten to 30-40 Nm (22-29 Lb-Ft)
   B	—	Tighten to 255-345 Nm (188-254 Lb-Ft)
   C	—	Tighten to 34-46 Nm (25-34 Lb-Ft)
   D	—	Tighten to 23-31 Nm (17-23 Lb-Ft)
   E	—	Tighten to 55-85 Nm (40-62 Lb-Ft)
   F	—	Tighten to 53-73 Nm (39-53 Lb-Ft)

   
   
   Rear Spring Installation, F-Super Duty Motorhome Chassis
   
   
   
   
   
   

   Item	Part Number	Description
   1	N620482-S56	Nut
   2	4002	Bumper
   3	N805135-S56	Nut and Retainer
   4	5785	Front Hanger Bracket
   5	N802115-S2	Bolt
   6	N805444-S100	Bolt
   7	5A975	Spring Assembly
   8	N805161-S56	Nut and Retainer
   9	N805007-S100	Nut and Retainer
   10	N805041-S2	Bolt
   11	N620485-S56	Nut
   12	5776	Bracket
   13	5775	Bracket
   A	—	Tighten to 34-46 Nm (25-30 Lb-Ft)
   B	—	Tighten to 78-103 Nm (57-75 Lb-Ft)
   C	—	Tighten to 340-460 Nm (250-339 Lb-Ft)
   D	—	Tighten to 213-287 Nm (157-211 Lb-Ft)