Section 03-06B: Starting System, Diesel Engines | 1996 F-250, F-350 and F-Super Duty Workshop Manual |
Removal
Disconnect battery ground cable (14301).
Raise vehicle on a hoist.
Disconnect wiring from starter terminals.
Remove attaching bolts and remove starter motor (11001).
Installation
Position starter motor and hand-start attaching bolts.
Snug all bolts while holding starter motor squarely against its mounting surface and fully inserted into pilot hole.
Tighten bolts to 20-27 Nm (15-20 lb-ft).
Connect wire at solenoid S terminal.
Position battery cable on solenoid B terminal and install attaching nut. Tighten nut to 9-14 Nm (89-106 lb-in).
NOTE: When the battery has been disconnected and reconnected, some abnormal drive symptoms may occur while the powertrain control module (PCM) (12A650) relearns its adaptive strategy. The vehicle may need to be driven 16 km (10 miles) or more to relearn the strategy.
Lower vehicle and connect battery ground cable. Check operation of starter motor.
Starter Motor, Disassembled View
Item | Part Number | Description |
---|---|---|
1 | — | Screw (Part of 115091) |
2 | 11130 | Drive End Housing |
3 | 11067 | Drive Lever and Pin |
4 | — | Spring (Part of 11103) |
5 | — | Spring (Part of 11103) |
6 | — | Pivot Plate (Part of 11103) |
7 | — | Packing (Part of 11103) |
8 | 11135 | Shims |
9 | 11390 | Starter Solenoid |
10 | — | Steel Ball (Part of 11005) |
11 | — | Seal Ring (Part of 11005) |
12 | 11130 | Center Plate |
13 | 11005 | Starter Motor Armature |
14 | 11091 | Thru Bolt |
15 | — | Screw (Part of 11049) |
16 | 11049 | Brush End Plate and Bushing |
17 | — | Washer (Part of 11005) |
18 | 11061 | Brush Holder |
19 | 11217 | Seal, Rear |
20 | 11083 | Frame Assembly |
21 | 11217 | Seal, Front |
22 | — | Pinions (Part of 11355) |
23 | — | E-Clips (Part of 11355) |
24 | 11355 | Output Shaft |
25 | — | Thrust Washer (Part of 11355) |
26 | 11A165 | Stationary Gear |
27 | 11350 | Starter Drive |
28 | — | Spring (Part of 11350) |
29 | 11363 | Pinion |
30 | 11223 | Stop Ring |
31 | — | Stop Ring Retainer (Part of 11350) |