Section 03-04E: Turbocharger, 7.3L Diesel Engine
1996 F-250, F-350 and F-Super Duty Workshop Manual
DIAGNOSIS AND TESTING

Symptom Chart — Turbocharger Diagnosis

TURBOCHARGER DIAGNOSIS
ConditionPossible SourceAction
  • No Boost
  • Compressor air intake hose collapsed.
  • SERVICE as required.
 
  • Intake manifold hoses leaking.
  • TIGHTEN hose clamps.
 
  • Turbocharger turbine or compressor wheel damaged.
  • Turbocharger bearings seized.
  • REPLACE turbocharger. REFER to Turbocharger Removal and Installation in this section.
 
  • Clogged air cleaner element or restriction upstream of compressor.
  • SERVICE as required.
  • Lack of Power
  • Engine.
  • Low compression.
  • REFER to Powertrain Control/Emissions Diagnosis Manual OBDI.
 
  • Clogged air cleaner element or restriction upstream of compressor.
  • Insufficient fuel supply.
  • SERVICE as required.
 
  • Restriction.
  • REFER to Powertrain Control/Emissions Diagnosis Manual OBDI.
  • Excessive Fuel Consumption (Black Exhaust Smoke)
  • High fuel pressure.
  • Pressure regulator.
  • SERVICE as required. REFER to Powertrain Control/Emissions Diagnosis Manual OBDI.
 
  • Fuel return line plugged or kinked.
  • Injectors leaking.
  • CLEAN or REPLACE as required.
 
  • Powertrain control module malfunctioning.
  • REFER to Powertrain Control/Emissions Diagnosis Manual OBDI.
  • Excessive Oil Consumption (Blue, Gray, or White Exhaust Smoke)
  • Incorrect type or grade of oil.
  • DRAIN and FILL with specified oil.
 
  • Extended oil change intervals.
  • CHANGE oil as recommended.
 
  • Clogged air cleaner element or restriction upstream of compressor.
  • SERVICE as required.
 
  • Engine wear (piston rings, valve guides).
  • Turbocharger oil seals leaking.
  • SERVICE as required.
 
  • Injector or injector O-ring leaking.
  • Noise or Vibration
  • Leaks at turbocharger inlet and outlet connections.
  • SERVICE as required.
 
  • Foreign object damage to turbine or compressor blades.
  • REPLACE turbocharger. REFER to Turbocharger Removal and Installation in this section.
 
  • Turbine bearing failure.
  • REPLACE turbocharger. REFER to Turbocharger Removal and Installation in this section.
  • High Boost
  • Leak in exhaust system before muffler.
  • SERVICE as required.