Section 03-04D: Fuel Charging and Controls, 7.3L Diesel Engine
1996 F-250, F-350 and F-Super Duty Workshop Manual
REMOVAL AND INSTALLATION

Injection Pressure Regulator

 

Removal

  1. Remove the fuel/water separator. Refer to Section 10-01B.

  1. Remove the plug from the high pressure oil pump reservoir. Remove the oil from the high pressure oil pump reservoir using Rotunda Vacuum Tester 014-R1058 or equivalent.

  1. Disconnect wire connector from injection control pressure solenoid.

  1. Remove nut securing injection control pressure solenoid to injection pressure regulator.

    ItemPart NumberDescription
    19A543High-Pressure Oil Pump
    2Nut (Part of 9C968)
    39C968Injection Control Pressure Regulator
    49A332High-Pressure Oil Pump Supply Hose (to RH Cylinder Head)
    59A331High-Pressure Oil Pump Supply Hose (to LH Cylinder Head)
    ATighten to 6 Nm (53 Lb-In)
    BTighten to 47 Nm (35 Lb-Ft)
    CTighten to 26 Nm (19 Lb-Ft)
  1. Remove injection control pressure regulator.

  1. Remove fuel pressure regulator from high-pressure oil pump.

 

Installation

  1. Follow removal procedures in reverse order.

  1. Tighten injection pressure regulator to 47 Nm (35 lb-ft).

  1. Tighten injection control pressure solenoid nut to 6 Nm (53 lb-in).