Section 03-04C: Fuel Charging and Controls, 7.5L Engine
1996 F-250, F-350 and F-Super Duty Vehicles Equipped with 7.5L MFI V-8 Engines Workshop Manual
REMOVAL AND INSTALLATION

Throttle Body

Removal

  1. Remove air inlet hoses.

  1. Disconnect throttle linkage at throttle ball and automatic transmission linkage, if equipped, from throttle body (9E926). Remove two bolts securing bracket to intake manifold (9424) and position bracket with cable(s) out of the way.

  1. Disconnect electrical connector at throttle position sensor (TP sensor) (9B989).

  1. Remove four throttle body bolts.

  1. Carefully separate throttle body from upper intake manifold.

Installation

  1. NOTE: If scraping is necessary, be careful not to damage gasket surfaces of throttle body and upper intake manifold, or allow material to drop into intake manifold.

    Install throttle body gasket (TB gasket) (9E936) between upper intake manifold and throttle body. Make sure throttle body gasket stays in place if alignment studs are not used.

  1. Install throttle body to upper intake manifold.

  1. Secure throttle body to upper intake manifold with four retaining bolts. Tighten to 19-27 Nm (14-20 lb-ft).

  1. Connect throttle linkage to throttle ball and automatic transmission linkage, if equipped.

  1. Connect throttle position sensor electrical connectors.

  1. Connect air inlet hoses.