Radiator Coolant Recovery Reservoir

All Except 7.3L Diesel Engine

Removal

1. Remove the tire jack handle.

2. Pinch the radiator overflow hose (8075) until it is closed. Remove the radiator overflow hose from the radiator filler neck nipple. Drain the coolant from the coolant radiator coolant recovery reservoir (8A080) into a clean container.

3. Remove the nut and the radiator coolant recovery reservoir.

4. Disconnect the radiator overflow line at the radiator coolant recovery reservoir.

5. Remove the radiator overflow hose from the radiator coolant recovery reservoir.

Installation

1. Position the radiator coolant recovery reservoir and install the attaching nut.

2. Connect the radiator overflow hose to the radiator coolant recovery reservoir.

3. Connect the radiator overflow hose to the radiator filler neck nipple.

4. Install the tire jack handle.

5.  WARNING: DO NOT STAND IN LINE WITH OR NEAR RADIATOR FAN BLADE (8600) WHEN ENGINE IS RUNNING.

   Fill and bleed the cooling system as described in Cooling System, Draining, Filling and Bleeding in the Cleaning and Inspection portion of this section. Check for coolant leaks and proper coolant level after the engine (6007) reaches normal operating temperatures.

   
   
   
   
   
   

   Item	Part Number	Description
   1	8005	Radiator
   2	8A080	Radiator Coolant Recovery Reservoir
   3	N606676-S2	Bolt
   4	8C062	Radiator Coolant Recovery Reservoir Strap
   5	N800854-S2	U-Nut

7.3L Diesel Engine

Removal

1. Pinch the radiator overflow hose until it is closed. Remove the radiator overflow hose from the radiator filler neck nipple. Drain the coolant from the radiator coolant recovery reservoir into a clean container.

2. Remove the radiator overflow hose from the radiator coolant recovery reservoir.

3. Remove screws attaching radiator coolant recovery reservoir to front fender (16005) and remove.

Installation

1. Position the radiator coolant recovery reservoir and install the attaching screws.

2. Connect the radiator overflow hose to the radiator coolant recovery reservoir.

3. Connect the radiator overflow hose to the radiator filler neck nipple.

4.  WARNING: DO NOT STAND IN LINE WITH OR NEAR RADIATOR FAN BLADE WHEN ENGINE IS RUNNING.

   Check for coolant leaks and proper coolant level after the engine reaches normal operating temperatures.

   
   
   Installation View, Coolant Recovery Reservoir — 7.3L Diesel Engine
   
   
   
   
   
   

   Item	Part Number	Description
   1	8075	Radiator Overflow Hose
   2	8287	Clamp
   3	8592	Water Hose Connection (Upper)
   4	8A080	Radiator Coolant Recovery Reservoir
   5	8100	Radiator Cap
   6	8005	Radiator
   7	8C351	Hose
   8	8286	Radiator Lower Hose
   9	8501	Water Pump
   10	N606677-S2	Screw and Washer, M6-1 x 25 Hex-Head
   11	N620408-S2	Nut, M6-1 Hex Flange