Section 03-01C: Engine, 7.5L MFI
1996 F-250, F-350, F-Super Duty Chassis Cab and Motorhome Workshop Manual
IN-VEHICLE SERVICE

Engine Components

The following procedures can be performed with the engine (6007) in the vehicle.

When installing nuts or bolts, oil the threads with lightweight engine oil. Do not oil threads requiring oil-resistant or water-resistant sealer. Refer to Torque Limits chart in the Specifications portion of this section.

The following disassembled views of the 7.5L MFI engine are typical and are to be used as references for procedures in this section. The part descriptions and part numbers in the illustration tables correspond with the Ford Master Parts Catalog.

7.5L MFI (460 CID) V-8 Engine, External Disassembled View





ItemPart NumberDescription
19E527Fuel Injector Nozzle Tip
2N802626Bolt (4)
39F792Fuel Injection Supply Manifold
46C324Crankcase Vent Connector and Hose
5390768Bolt (8)
66A532Washer (8)
76582Valve Cover (RH)
8W623842Washer (8)
96K780Positive Crankcase Ventilation Valve Gasket
106A666Positive Crankcase Ventilation Valve
119F715Idle Air Control Valve
12N605893Bolt (2)
13390774Bolt (4)
149E926Throttle Body
159E936Throttle Body Gasket
169424Intake Manifold, Upper
17386153Nipple
18389642Nipple
199D476EGR Valve Gasket
209D475EGR Valve, Delta PFE for California
21390715Stud (2)
22390712Bolt (4)
239H486Intake Manifold Upper Gasket
2412A697Intake Air Temperature Sensor
259A474Intake Manifold Vacuum Outlet Fitting and Cap
2612648Sensor
2710884Water Temperature Indicator Sender Unit
28358720Bolt (2)
298592Water Hose Connection
308255Water Outlet Connection Gasket
3138768Fitting
328575Water Thermostat
339A474Intake Manifold Vacuum Outlet Fitting and Cap
349424Intake Manifold, Lower
35Intake Manifold Gasket
(Part of 9433)
369430Exhaust Manifold (RH)
37Seal, Intake Manifold-to-Cylinder Block (Part of 9433)
38Seal, Intake Manifold-to-Cylinder Block (Part of 9433)
396500Valve Tappet (16)
406266Camshaft Rear Bearing Cover
416397Flywheel Housing to Block Dowel (2)
426010Cylinder Block
436A008Cylinder Head to Block Dowel (4)
447007Engine Rear Plate
4557658Bolt
466375Flywheel
47390639Bolt
486584Valve Cover Gasket (2)
496582Valve Cover (LH)
506766Oil Filler Cap
5156559Bolt
5242997Bolt
5317A084Engine Lifting Eye (LH Rear)
549D477EGR Valve to Exhaust Manifold Tube
55N801906Elbow
569D474EGR Valve (Delta PFE) to Manifold Tube (California Only)
5733771Nut (4)
5812A406Spark Plug Heat Shield (LH)
596065Bolt (10)
60371485-SInsert (6)
616065Bolt (10)
626051Head Gasket
636049Cylinder Head (2)
649431Exhaust Manifold (LH)
656750Oil Level Dipstick
666754Oil Level Indicator Tube
67N808064-S100Clip
68391496-S2Bolt (23)
696730Oil Pan Drain Plug
706734Washer
716675Oil Pan
726710Oil Pan Gasket
736894Bolt
746B856Engine Oil Cooler
756890Oil Filter Mounting Insert
76391001Clamp
776714Oil Bypass Filter
788507Water Pump Housing Gasket
798508Water Pump Cover
808513Water Pump Cover Gasket
818501Water Pump
826020Engine Front Cover Gasket
836700Crankshaft Front Seal
84389772Clamp (2)
858548Water Bypass Tube
8618599Hot Water Heater Elbow Connection
876023Shield/Timing Pointer (California Only)
886C365Misfire Sensor (California Only)
896023Timing Pointer
906019Engine Front Cover
9156559Bolt
9242997Bolt
9317A084Engine Lifting Eye (RH Front)
9412127Distributor
9512270Hold-Down Clamp
9612390Gear
9712127Distributor
9842955Bolt
9912A217Distributor Base Adapter
10012106Distributor Cap
10112286Distributor to Spark Plug Wire
10212297Ignition Wire Separator


7.5L MFI (460 CID) V-8 Engine, Internal Disassembled View





ItemPart NumberDescription
16565Push Rod (16)
26564Rocker Arm (16)
36A528Rocker Arm Seat (16)
4385658-S2Bolt (16)
56518Valve Spring Retainer Key (32)
66514Valve Spring Retainer (16)
76513Valve Spring (16)
86571Valve Stem Seal (8)
96065Bolt (10)
106065Bolt (10)
116571Valve Stem Seal (8)
12371485-SInsert (6)
1312405Spark Plug (8)
146507Intake Valve (8)
156505Exhaust Valve (8)
166049Cylinder Head
1743001-S2Bolt
186278Washer
1973328Dowel
206256Camshaft Sprocket
2142910-SBolt (2)
226269Camshaft Thrust Plate
236250Camshaft
246261Camshaft Bearing (5)
256010Cylinder Block
2687837-SPlug
276500Valve Tappet (16)
286266Camshaft Rear Bearing Cover
296A008Cylinder Head to Block Dowel (4)
306600Oil Pump
316A618Oil Pump Intermediate Shaft
32358761-SBolt (2)
33382802-S2Nut
346622Oil Pump Screen Cover and Tube
356626Oil Pump Inlet Tube Gasket
3657647-SBolt (2)
37376706-SBolt
386378Washer
396316Crankshaft Vibration Damper
4074151-SKey
416M265Spacer/Trigger Wheel (California Only)
426359Crankshaft Damper Spacer
436306Crankshaft Sprocket
446268Timing Chain
456212Nut (16)
466211Connecting Rod Bearing (8)
476200Connecting Rod (8)
486214Bolt (16)
496135Piston Pin (8)
506108Piston
516148Partial Piston Ring Set (8)
526337Crankshaft Thrust Main Bearing
536333Crankshaft Main Bearing
(4 Places)
546303Crankshaft
556701Crankshaft Rear Oil Seal
566397Flywheel Housing to Block Dowel (2)
577007Engine Rear Plate
5857658-S2Bolt
596375Flywheel
60390639-SBolt
61Crankshaft Main Bearing Cap (Part of 6010)
62386574-SBolt (9)
63388488-SStud
64Crankshaft Main Bearing Cap (Part of 6010)
65Crankshaft Main Bearing Cap (Part of 6010)
66Crankshaft Main Bearing Cap (Part of 6010)
67Crankshaft Main Bearing Cap (Part of 6010)