Section 03-01C: Engine, 7.5L MFI | 1996 F-250, F-350, F-Super Duty Chassis Cab and Motorhome Workshop Manual |
The following procedures can be performed with the engine (6007) in the vehicle.
When installing nuts or bolts, oil the threads with lightweight engine oil. Do not oil threads requiring oil-resistant or water-resistant sealer. Refer to Torque Limits chart in the Specifications portion of this section.
The following disassembled views of the 7.5L MFI engine are typical and are to be used as references for procedures in this section. The part descriptions and part numbers in the illustration tables correspond with the Ford Master Parts Catalog.
7.5L MFI (460 CID) V-8 Engine, External Disassembled View
Item | Part Number | Description |
---|---|---|
1 | 9E527 | Fuel Injector Nozzle Tip |
2 | N802626 | Bolt (4) |
3 | 9F792 | Fuel Injection Supply Manifold |
4 | 6C324 | Crankcase Vent Connector and Hose |
5 | 390768 | Bolt (8) |
6 | 6A532 | Washer (8) |
7 | 6582 | Valve Cover (RH) |
8 | W623842 | Washer (8) |
9 | 6K780 | Positive Crankcase Ventilation Valve Gasket |
10 | 6A666 | Positive Crankcase Ventilation Valve |
11 | 9F715 | Idle Air Control Valve |
12 | N605893 | Bolt (2) |
13 | 390774 | Bolt (4) |
14 | 9E926 | Throttle Body |
15 | 9E936 | Throttle Body Gasket |
16 | 9424 | Intake Manifold, Upper |
17 | 386153 | Nipple |
18 | 389642 | Nipple |
19 | 9D476 | EGR Valve Gasket |
20 | 9D475 | EGR Valve, Delta PFE for California |
21 | 390715 | Stud (2) |
22 | 390712 | Bolt (4) |
23 | 9H486 | Intake Manifold Upper Gasket |
24 | 12A697 | Intake Air Temperature Sensor |
25 | 9A474 | Intake Manifold Vacuum Outlet Fitting and Cap |
26 | 12648 | Sensor |
27 | 10884 | Water Temperature Indicator Sender Unit |
28 | 358720 | Bolt (2) |
29 | 8592 | Water Hose Connection |
30 | 8255 | Water Outlet Connection Gasket |
31 | 38768 | Fitting |
32 | 8575 | Water Thermostat |
33 | 9A474 | Intake Manifold Vacuum Outlet Fitting and Cap |
34 | 9424 | Intake Manifold, Lower |
35 | — | Intake Manifold Gasket (Part of 9433) |
36 | 9430 | Exhaust Manifold (RH) |
37 | — | Seal, Intake Manifold-to-Cylinder Block (Part of 9433) |
38 | — | Seal, Intake Manifold-to-Cylinder Block (Part of 9433) |
39 | 6500 | Valve Tappet (16) |
40 | 6266 | Camshaft Rear Bearing Cover |
41 | 6397 | Flywheel Housing to Block Dowel (2) |
42 | 6010 | Cylinder Block |
43 | 6A008 | Cylinder Head to Block Dowel (4) |
44 | 7007 | Engine Rear Plate |
45 | 57658 | Bolt |
46 | 6375 | Flywheel |
47 | 390639 | Bolt |
48 | 6584 | Valve Cover Gasket (2) |
49 | 6582 | Valve Cover (LH) |
50 | 6766 | Oil Filler Cap |
51 | 56559 | Bolt |
52 | 42997 | Bolt |
53 | 17A084 | Engine Lifting Eye (LH Rear) |
54 | 9D477 | EGR Valve to Exhaust Manifold Tube |
55 | N801906 | Elbow |
56 | 9D474 | EGR Valve (Delta PFE) to Manifold Tube (California Only) |
57 | 33771 | Nut (4) |
58 | 12A406 | Spark Plug Heat Shield (LH) |
59 | 6065 | Bolt (10) |
60 | 371485-S | Insert (6) |
61 | 6065 | Bolt (10) |
62 | 6051 | Head Gasket |
63 | 6049 | Cylinder Head (2) |
64 | 9431 | Exhaust Manifold (LH) |
65 | 6750 | Oil Level Dipstick |
66 | 6754 | Oil Level Indicator Tube |
67 | N808064-S100 | Clip |
68 | 391496-S2 | Bolt (23) |
69 | 6730 | Oil Pan Drain Plug |
70 | 6734 | Washer |
71 | 6675 | Oil Pan |
72 | 6710 | Oil Pan Gasket |
73 | 6894 | Bolt |
74 | 6B856 | Engine Oil Cooler |
75 | 6890 | Oil Filter Mounting Insert |
76 | 391001 | Clamp |
77 | 6714 | Oil Bypass Filter |
78 | 8507 | Water Pump Housing Gasket |
79 | 8508 | Water Pump Cover |
80 | 8513 | Water Pump Cover Gasket |
81 | 8501 | Water Pump |
82 | 6020 | Engine Front Cover Gasket |
83 | 6700 | Crankshaft Front Seal |
84 | 389772 | Clamp (2) |
85 | 8548 | Water Bypass Tube |
86 | 18599 | Hot Water Heater Elbow Connection |
87 | 6023 | Shield/Timing Pointer (California Only) |
88 | 6C365 | Misfire Sensor (California Only) |
89 | 6023 | Timing Pointer |
90 | 6019 | Engine Front Cover |
91 | 56559 | Bolt |
92 | 42997 | Bolt |
93 | 17A084 | Engine Lifting Eye (RH Front) |
94 | 12127 | Distributor |
95 | 12270 | Hold-Down Clamp |
96 | 12390 | Gear |
97 | 12127 | Distributor |
98 | 42955 | Bolt |
99 | 12A217 | Distributor Base Adapter |
100 | 12106 | Distributor Cap |
101 | 12286 | Distributor to Spark Plug Wire |
102 | 12297 | Ignition Wire Separator |
Item | Part Number | Description |
---|---|---|
1 | 6565 | Push Rod (16) |
2 | 6564 | Rocker Arm (16) |
3 | 6A528 | Rocker Arm Seat (16) |
4 | 385658-S2 | Bolt (16) |
5 | 6518 | Valve Spring Retainer Key (32) |
6 | 6514 | Valve Spring Retainer (16) |
7 | 6513 | Valve Spring (16) |
8 | 6571 | Valve Stem Seal (8) |
9 | 6065 | Bolt (10) |
10 | 6065 | Bolt (10) |
11 | 6571 | Valve Stem Seal (8) |
12 | 371485-S | Insert (6) |
13 | 12405 | Spark Plug (8) |
14 | 6507 | Intake Valve (8) |
15 | 6505 | Exhaust Valve (8) |
16 | 6049 | Cylinder Head |
17 | 43001-S2 | Bolt |
18 | 6278 | Washer |
19 | 73328 | Dowel |
20 | 6256 | Camshaft Sprocket |
21 | 42910-S | Bolt (2) |
22 | 6269 | Camshaft Thrust Plate |
23 | 6250 | Camshaft |
24 | 6261 | Camshaft Bearing (5) |
25 | 6010 | Cylinder Block |
26 | 87837-S | Plug |
27 | 6500 | Valve Tappet (16) |
28 | 6266 | Camshaft Rear Bearing Cover |
29 | 6A008 | Cylinder Head to Block Dowel (4) |
30 | 6600 | Oil Pump |
31 | 6A618 | Oil Pump Intermediate Shaft |
32 | 358761-S | Bolt (2) |
33 | 382802-S2 | Nut |
34 | 6622 | Oil Pump Screen Cover and Tube |
35 | 6626 | Oil Pump Inlet Tube Gasket |
36 | 57647-S | Bolt (2) |
37 | 376706-S | Bolt |
38 | 6378 | Washer |
39 | 6316 | Crankshaft Vibration Damper |
40 | 74151-S | Key |
41 | 6M265 | Spacer/Trigger Wheel (California Only) |
42 | 6359 | Crankshaft Damper Spacer |
43 | 6306 | Crankshaft Sprocket |
44 | 6268 | Timing Chain |
45 | 6212 | Nut (16) |
46 | 6211 | Connecting Rod Bearing (8) |
47 | 6200 | Connecting Rod (8) |
48 | 6214 | Bolt (16) |
49 | 6135 | Piston Pin (8) |
50 | 6108 | Piston |
51 | 6148 | Partial Piston Ring Set (8) |
52 | 6337 | Crankshaft Thrust Main Bearing |
53 | 6333 | Crankshaft Main Bearing (4 Places) |
54 | 6303 | Crankshaft |
55 | 6701 | Crankshaft Rear Oil Seal |
56 | 6397 | Flywheel Housing to Block Dowel (2) |
57 | 7007 | Engine Rear Plate |
58 | 57658-S2 | Bolt |
59 | 6375 | Flywheel |
60 | 390639-S | Bolt |
61 | — | Crankshaft Main Bearing Cap (Part of 6010) |
62 | 386574-S | Bolt (9) |
63 | 388488-S | Stud |
64 | — | Crankshaft Main Bearing Cap (Part of 6010) |
65 | — | Crankshaft Main Bearing Cap (Part of 6010) |
66 | — | Crankshaft Main Bearing Cap (Part of 6010) |
67 | — | Crankshaft Main Bearing Cap (Part of 6010) |