Section 02-02: Body Mounting
1996 F-150, F-250, F-350, F-Super Duty and Bronco Workshop Manual
REMOVAL AND INSTALLATION

Body Insulators

NOTE: No lubricants of any kind are to be used during body insulator installation.

Refer to the following illustrations for removal and installation.

Body Insulators, F-150, F-250, F-350, F-Super Duty





ItemPart NumberDescription
1N621946-S2Nut and Washer
2N800788-S2Spacer
3N801201-S1Washer
41000145Shim-Split
5387676-SWasher
61000192Insulator (Upper)
75A041Bracket
82500155Insulator (Lower)
9N800442-S2Bolt
10389838-S100Bolt
115077Bracket (RH)
125078Bracket (LH)
131000155Insulator (Lower)
14389672-S2Tubular Nut
15N647096-SRivet
16N620482-S2Nut
17N605801-S2Bolt
18385127Washer
19387165-S100Bolt
ATighten to 46-68 Nm
(34-50 Lb-Ft)
BTighten to 61-101 Nm
(45-74 Lb-Ft)
CTighten to 68-92 Nm
(50-68 Lb-Ft)
D32.2mm (1.27 inch)


Body Insulators, F-150, F-250, F-350, Styleside Box to Frame





ItemPart NumberDescription
15C036Isolator
2N803022-S40Bolt
3N620483-S2Nut
4N803020-S40Bolt
5N803023-S40Bolt
ATighten to 54-95 Nm
(40-70 Lb-Ft)


Body Insulators, Bronco





ItemPart NumberDescription
1387165-S100Bolt
21000192Insulator (Upper)
3389671-S2Nut
41000155Insulator (Lower)
5385127-S2Washer
6389838-S100Bolt
75084Bracket
865068-SRivet
95077Bracket (RH)
105078Bracket (LH)
11N620482-S2Nut
12N605801-S2Bolt
13N647096-SRivet
14N621946-S2Nut
15N800788-S2Spacer
16N801201-S2Washer
171000145Shim-Split
18387676-SWasher
195A041Bracket
202500155Insulator (Lower)
21N800442-S2Bolt
A32.2mm (1.27 Inch)
BTighten to 68-92 Nm
(50-68 Lb-Ft)
CTighten to 46-68 Nm
(34-50 Lb-Ft)
DTighten to 61-101 Nm
(45-74 Lb-Ft)