Section 01-11: Glass, Frames and Mechanisms
1996 F-150, F-250, F-350, F-Super Duty and Bronco Workshop Manual
REMOVAL AND INSTALLATION

Back Window Glass, Fixed

Removal

NOTE: An assistant is required to take hold of the back window glass (42006) as it is pushed out.

  1. Remove the garnish mouldings and interior trim necessary to access the back window glass weatherstrip (42084).

  1. From vehicle interior, pull down on back window glass weatherstrip and push back window glass and back window glass weatherstrip from back window glass opening.

  1. Remove the back window glass weatherstrip from back window glass.





Installation

  1. NOTE: All traces of old sealing material must be removed.

    Clean the old seal from the body recess and from the glass assembly.

  1. Inspect for sheet metal damage. Check the sealing surface of flange for chipped or missing paint. Repair as necessary.

  1. Install the back window glass weatherstrip on the back window glass.

  1. Install a draw cord all around the back window glass weatherstrip in the flange crevice, allowing the cord to overlap at the bottom center of the glass. Coat the weatherstrip mounting surface with Rubber Lubricant D9AZ-19583-A or equivalent meeting Ford specification ESA-M1B6-A.





  1. Apply Liquid Butyl Sealer C9AZ-19554-B or equivalent meeting Ford specification ESB-M4G162-A to the back window glass seat.

  1. Position back window glass and back window glass weatherstrip to the window opening. With an assistant applying hand pressure from outside the cab, pull (from inside) the lip of back window glass weatherstrip over the window opening flange with the draw cord.

  1. Pull the back window glass weatherstrip over the lower flange, pulling one end of the cord at a time. Then, pull the back window glass weatherstrip over the side flanges and upper flange.

  1. Clean the back window glass and the area around the back window glass to remove all excess sealer.

  1. Test for water leaks. If leaks are present, lift weatherstrip lip at leak location and apply Liquid Butyl Sealer C9AZ-19554-B or equivalent meeting Ford specification ESB-M4G162-A. Remove excess sealer.

  1. Install interior trim and garnish mouldings.