1996 PCED OBDI
SECTION 18: Diesel Diagnosis — 7.3L DI Engine

S: Glow Plugs and Relay
Introduction
  S: Pinpoint Tests  





Output Functions

Glow Plug Relay — A relay that controls the current flow to the glow plugs. Glow plug relay ON time is controlled by the powertrain control module (PCM) and is a function of engine oil temperature, barometric pressure and battery voltage. Glow plug ON time normally varies between 10 to 120 seconds.

Glow Plug WAIT TO START Lamp — A lamp to indicate to the operator when the glow plugs have been on long enough to crank the engine. It is controlled by the PCM. WAIT TO START lamp ON time is a function of engine oil temperature, barometric pressure and battery voltage. ON time normally varies between 1 to 10 seconds. Note: WAIT TO START lamp ON time is independent from glow plug relay ON time.

Detection/Management

An open or shorted to ground glow plug relay or WAIT TO START lamp circuit can be detected by an on-demand output circuit check performed during the KOEO standard test.

Glow plug and glow plug harness concerns cannot be detected by the PCM.





Caution

Do not perform any voltage checks with the engine running; 115v DC at 10 amps present on injector circuits.



RELAY OPERATION (VOLTAGE CHECKS)
Test PointsSpec.Comments
B+ Terminal to GroundB+B+ should be present at all times (terminal with single 6 gauge wire); check connection at starter or fusible link if no power present.
Glow Plug Feed to GroundB+Voltage should be present 10 to 120 seconds after key cycled on, dependent upon battery voltage, barometric pressure (altitude), and engine oil temperature.

Note

You should enter this pinpoint test only when directed here from the symptom flowcharts.

Remember

This pinpoint test is intended to diagnose only the following:

Description

The glow plug relay control signal is used to control a relay to cycle the glow plugs for assisting engine start-up. Glow plugs will be operated at low ambient temperature and/or high altitude. Engine oil temperature, battery voltage, and barometric pressure are used to control the glow plug relay. At colder temperatures, the plugs are on longer. At high battery voltage the duty cycle is reduced to prevent plug damage. For low barometric pressure, the ON time is extended to assist start/drive-away.





DTC Description

0380 = Glow plug circuit malfunction.

 

 

  S: Pinpoint Tests