1996 Bronco/F-Series Contents/Index
Group 07: TRANSMISSION

Section 07-03B:
Transmission, Manual, Model S5-47 ZF

DESCRIPTION AND OPERATION

Description

Powerflow

Powerflow in Neutral

Powerflow in 1st Gear

Powerflow in 2nd Gear

Powerflow in 3rd Gear

Powerflow in 4th Gear

Powerflow in 5th Gear

Powerflow in Reverse Gear

DIAGNOSIS AND TESTING

Inspection and Verification

Symptom Charts

REMOVAL

Transmission (4x2)

Transmission (4x4)

Front Seal

Removal

Installation

Rear Seal, 4x2 Transmissions (Except F-Super Duty)

Rear Seal, 4x4 and F-Super Duty Series Transmissions

Shift Lever and Boot

DISASSEMBLY

Transmission

DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES

Shift Lever Housing

Case

Input Shaft and Bearing

Mainshaft

Bearing, Countershaft

ASSEMBLY

Transmission

INSTALLATION

Shift Lever and Boot

Extension Housing — Shift Rail Bearing, Countershaft and Mainshaft Bearing Outer Race

Rear Seal

Transmission (4x2)

Transmission (4x4)

CLEANING AND INSPECTION

Transmission

Extension Housing

Bearings

Gears

Output Shaft

Input Shaft

Countershaft

Synchronizers

Speedometer Gears

Thrust Washers

Bearing Retainers

ADJUSTMENTS

Bearing Preload Adjustment

Input Shaft and Mainshaft Tapered Roller Bearing Preload Measurement

Countershaft Tapered Roller Bearing Preload Measurement

Mainshaft and Input Shaft Tapered Roller Bearing Preload Adjustment

SPECIFICATIONS

SPECIFICATIONS

SPECIAL SERVICE TOOLS/EQUIPMENT

SPECIAL SERVICE TOOLS/EQUIPMENT