Section 12-03A: Air Conditioning System, Manual A/C-Heater
1996 F-150, F-250, F-350, F-Super Duty and Bronco, F-Super Duty Motorhome Chassis Workshop Manual
REMOVAL AND INSTALLATION

Heater Water Hoses

Removal

Refer to Section 12-02 for details regarding the servicing of heater hoses.

  1. Drain coolant from cooling system.

  1. Loosen clamps and remove heater water hoses (18472) from vehicle.

  1. Cut a new length of heater water hose to dimension of removed heater water hoses.

 

Installation

  1. Route heater water hoses.

  1. Connect heater water hose to fittings.

  1. Fill and bleed cooling system. Refer to Section 03-03.

  1. Check for coolant leaks and for proper operation of system.



    Refrigerant and Heater Line Routing, 4.9L (300 CID) SFI Engine





    ItemPart NumberDescription
    119D734A/C Manifold and Tube
    2381260-S420AHeater Hose (for Vehicles w/o E4OD Transmission)
    (2 Req'd)
    3390761-S100Clamp (T/CTL)
    419703A/C Compressor
    519C836Suction Accumulator/Drier
    619850A/C Evaporator Housing
    7Existing Screw
    (Part of Cowl Panel)
    819N704Clip (2 Req'd)
    9N805334-S2Bolt — Manifold to Compressor
    10376240-S100Clamp
    1118472Heater Water Hose


    Refrigerant and Heater Line Routing, 5.0L (302 CID) MFI Engine





    ItemPart NumberDescription
    1Existing Screw
    (Part of Cowl Panel)
    219D734A/C Manifold and Tube
    39D930Wiring Assembly
    4N805334-S2Bolt (1 Req'd)
    519703A/C Compressor
    6Heated Throttle Body System (Part of 9E926)
    78287CT Clamp
    818472Heater Water Hose (2 Req'd)
    919850A/C Evaporator Housing
    1019E561A/C Cycling Switch
    1119N704Clip (2 Req'd)
    12Tag — A/C Service Instructions (Part of 19C808)
    13376240-S100Hose Clamp (2 Req'd)
    148548Water Bypass Tube
    15Existing Screw
    (Part of 8146)
    168146Fan Shroud
    17U-Nuts (Part of 8146)
    188005Radiator


    Refrigerant and Heater Line Routing, 5.8L (351 CID) MFI Engine





    ItemPart NumberDescription
    1Existing Screw (Part of Cowl Top Outer Panel)
    219D734A/C Manifold and Tube
    319B632A/C Accumulator Tube Support Clip
    4Dipstick (Part of 6007)
    59D930Wiring Assembly
    619703A/C Compressor
    719618Thermactor System
    818472Heater Water Hose
    919850A/C Evaporator Housing
    1019B679A/C Hose Clamp
    11Wiring (Part of 14401)
    12376240-S100Hose Clamp (2 Req'd)
    138146Fan Shroud
    1419835Condenser to Evaporator Tube
    15U-Nuts (Part of 8146)
    1619A566A/C Vacuum Reservoir Tank and Bracket
    17Tag — A/C Service Instructions (Part of 19C808)
    188005Radiator


    Refrigerant and Heater Line Routing, 7.3L (444 CID) Diesel Engine





    ItemPart NumberDescription
    1Existing Screw (Part of Cowl Panel)
    219B632A/C Accumulator Tube Support Clip
    319D734A/C Manifold and Tube
    419B679A/C Hose Clamp
    5389766-8287Heater Hose Connection
    618599Hot Water Heater Elbow Connection
    719835Condenser to Evaporator Tube
    818472Heater Water Hose
    918472Heater Water Hose
    1018472Heater Water Hose
    11Locator (Part of 14401)
    1219850A/C Evaporator Housing
    13Wiring (Part of 14401)
    14Existing Retainer
    (Part of 19850)
    1519E561A/C Cycling Switch
    16A/C Service Instructions Tag (Part of 19C808)
    17Junction (Part of 18C266)
    18Plate (Part of 6007)
    19389772-S100Clamp
    20Connector (Part of 8005)
    218005Radiator
    22N62332U-Nut
    23180331Bracket Assembly
    24N606677-S2Bolt
    25Ear (Part of 10346)
    ATighten to 1.4-2 Nm
    (12-18 Lb-In)
    BTighten to 7-11 Nm
    (62-97 Lb-In)


    Refrigerant and Heater Line Routing, 7.5L (460 CID) MFI Engine





    ItemPart NumberDescription
    119703A/C Compressor
    219D734A/C Manifold and Tube
    3390761-S100Clamp (4 Req'd)
    419835Condenser to Evaporator Tube
    518472Heater Water Hose (for Vehicles with C-6 or Manual Transmission) (2 Req'd)
    619930A/C Blower Housing
    719B632A/C Accumulator Tube Support Clip (2 Req'd)
    8N805334-S2Bolt
    918472Heater Water Hose (for Vehicles with E4OD Transmission)
    108146Fan Shroud
    11376240-S100Hose Clamp Assembly
    (2 Req'd)
    128548Water Bypass Tube
    138005Radiator