1996 Bronco/F-Series

Approximate capacity includes transmission fluid cooler and transmission fluid cooler tubes. Fluid level indicator (7A020) should be used to determine actual fluid requirement and fluid specifications. Check level at operating temperature. DO NOT OVERFILL. An additional 0.3L (0.3 quart) is required if vehicle has an auxiliary transmission fluid cooler.

Fluid Capacity
Type
Motorcraft Mercon® Multi-Purpose Automatic Transmission Fluid Ford XT-2-QDX or equivalent meeting Ford Specification ESP-M2C166-H
Transmission Type	Liters	Quarts
E4OD (4x2) Using old style cork transmission fluid pan gasket	14.8	15.7
E4OD (4x4) Using old style cork transmission fluid pan gasket	15.3	16.2
E4OD (4x2) Using new style elastomeric transmission fluid pan gasket	15.0	15.9
E4OD (4x4) Using new style elastomeric transmission fluid pan gasket	15.5	16.4

NOTE: The F-Super Duty Motorhome uses an additional 0.9L (1.0 quart) of fluid for the auxiliary transmission fluid cooler.

Clutch Plate Usage And Clearance Specifications
Clutch	7B442 Steel^a	7B164 Friction	Clearance mm (Inch)	Selective Snap Rings
Part Number	Thickness mm (Inch)
Intermediate Clutch
4.9L	1	2	—	E9TP-7B421-BA^a	2.057-1.956^a (0.081-0.077)
5.0L/5.8L/7.3LD/7.5L	2	3	—	E9TP-7B421-BA^a	2.057-1.956^a (0.081-0.077)
Direct Clutch
4.9L/5.0L	3	3	2.06-1.14 (0.081-0.045)	377128-S 377127-S 377126-S 377437	2.210-2.108 (0.087-0.083) 1.981-1.880 (0.078-0.074) 1.753-1.651 (0.069-0.065) 1.524-1.422 (0.060-0.056)
5.8L/7.5L	4	4	2.06-1.14 (0.081-0.045)	377128-S 377127-S 377126-S 377437	2.210-2.108 (0.087-0.083) 1.981-1.880 (0.078-0.074) 1.753-1.651 (0.069-0.065) 1.524-1.422 (0.060-0.056)
7.3L DI Diesel	5	5	2.06-1.14 (0.081-0.045)	377128-S 377127-S 377126-S 377437	2.210-2.108 (0.087-0.083) 1.981-1.880 (0.078-0.074) 1.753-1.651 (0.069-0.065) 1.524-1.422 (0.060-0.056)
Overdrive Clutch
4.9L/5.0L/5.8L	2	2	1.33-0.68 (0.052-0.027)	E9TP-7B421-EA E9TP-7B421-DA E9TP-7B421-CA E9TP-7B421-BA E9TP-7B421-AA	3.607-3.505 (0.142-0.138) 3.099-3.000 (0.122-0.118) 2.591-2.489 (0.102-0.098) 2.057-1.956 (0.081-0.077) 1.549-1.448 (0.061-0.057)
7.5L, 7.3L DI Diesel	3	3	1.63-0.98 (0.064-0.039)	E9TP-7B421-EA E9TP-7B421-DA E9TP-7B421-CA E9TP-7B421-BA E9TP-7B421-AA	3.607-3.505 (0.142-0.138) 3.099-3.000 (0.122-0.118) 2.591-2.489 (0.102-0.098) 2.057-1.956 (0.081-0.077) 1.549-1.448 (0.061-0.057)
Coast Clutch
All	2	2	1.27-0.76 (0.050-0.030)	N804952-S N804951-S N804950-S	2.261-2.159 (0.089-0.085) 1.854-1.753 (0.073-0.069) 1.448-1.346 (0.057-0.053)
Forward Clutch
4.9L/5.0L	3^b	3	1.40-0.76 (0.055-0.030)	377437-S 377127-S 377444-S 386841-S 385742-S	1.422-1.524 (0.056-0.060) 1.880-1.981 (0.074-0.078) 2.337-2.438 (0.092-0.096) 2.794-2.896 (0.110-0.114) 3.251-3.353 (0.128-0.132)
5.8L/7.3LD/7.5L	4^b	4	1.40-0.76 (0.055-0.030)	377437-S 377127-S 377444-S 386841-S 385742-S	1.422-1.524 (0.056-0.060) 1.880-1.981 (0.074-0.078) 2.337-2.438 (0.092-0.096) 2.794-2.896 (0.110-0.114) 3.251-3.353 (0.128-0.132)
Reverse Clutch
4.9L/5.0L/5.8L	5^c	5	—	N805207-S^d	1.880-1.981^d (0.074-0.078)
7.3LD/7.5L	6^c	6	—	N805207-S^d	1.880-1.981^d (0.074-0.078)

^a Plus one apply plate.
^b Plus a steel wave cushion spring installed between the front pressure plate and steel separator plate.
^c Plus a steel wave cushion spring installed between the reverse clutch piston and a steel separator.
^d Not selective for this application.

Torque Specifications
Description	Nm	Lb-Ft	Lb-In
Engine Plate to Trans.	18-23	13-17	—
Center Support Fluid Feed Bolt	11-16	8-12	—
Connector-Cooler Line to Case	24-31	18-23	—
Connector, 3/8 Cooler Line, Motorhome	24-31	18-23	—
Connector — Radiator Nipple	23-31	17-23	—
Connector, Radiator-to-Tube, 5/16 O.D.	24-30	18-22	—
Connectors, Radiator-to-Tube, 3/8 O.D.	27-31	20-23	—
Cooler Tube-to-Transmission, 5/16 O.D.	16-24	12-18	—
Cooler Tube-to-Transmission, 3/8 O.D.	23.3- 31.7	17-23.4	—
Auxiliary Cooler Tube, 5/16 O.D., All Except Motorhome	10-14	7.4-10.3	—
Auxiliary Cooler Tube, Motorhome, 5/16 O.D.	16-24	12-18	—
Auxiliary Cooler Tube, Motorhome, 3/8 O.D.	22-30	16-22	—
Control Assembly to Pump	24-31	18-23	—
Torque Converter Drain Plug	24-27	18-20	—
Dust Cover to 7.3L Plate	18-23	13-17	—
Dust Cover to 7.5L Plate	3-7	—	30-60
Dust Cover to Case, 4.9/5.0/5.8L	18-23	13-17	—
Dust Cover to Case, 7.3L	18-23	13-17	—
Extension Housing to Case (4x2)	27-39	20-29	—
Extension Housing to Case (4x4)	33-54	24-40	—
Extension to Rear Engine Mount, Except Motorhome	81-108	60-80	—
Rear Engine Support Bracket Retaining Nut and Bolt	60-95	44-70	—
Extension to Rear Engine Mount — Motorhome	68-95	50-70	—
Rear Engine Mount to Crossmember, All Except F-SD and Motorhome	81-108	60-80	—
Rear Engine Mount to Crossmember, F-SD and Motorhome	68-95	50-70	—
Transmission Fluid Filler Tube to 7.3L Engine, Diesel	18-23	13-17	—
Transmission Fluid Filler Tube to Valve Cover — 7.3L Diesel Engine	4-6	—	39-57
Transmission Fluid Filler Tube to Manifold — Nut 4.9/5.8/7.5	18-23	13-17	—
Transmission Fluid Filler Tube to 7.5L Engine, Motorhome	60-80	44-59	—
Flywheel to Torque Converter — Nut	34-46	25-34	—
Transmission Heat Shield to Case	9-12	—	77-104
Inner Lever to Manual Control Shaft Nut	41-54	30-40	—
Inner OWC Race to Case	24-34	18-25	—
Line Pressure to Case — Plug	8-16	6-12	—
Lower Control Body to Main Control Body	9-11	—	80-100
Main and Lower Control Body to Case	9-11	—	80-100
Main Accumulator and Solenoid Body to Case	9-11	—	80-100
Manual Lever to Shaft — Nut	27-39	20-29	—
Transmission Range Sensor	6-8	—	55-75
Overdrive/Intermediate Cylinder Fluid Feed Bolt	8-14	6-10	—
Transmission Pan Drain Plug	20-34	15-25	—
Transmission Pan to Case	14-16	10-12	—
Pump Body to Case	24-31	18-23	—
Parking Rod Abutment to Case	22-27	16-20	—
Parking Rod Guide Plate to Case	22-27	16-20	—
Positive Detent Spring to Case	9-11	—	80-100
Reinforcing Plate to Case	9-11	—	80-100
Solenoid Body to Case	9-11	—	80-100
Speedometer Plug to Extension Housing	4-6	—	36-54
Starter Motor to Engine Plate	27-46	20-34	—
Transmission Fluid Cooler Hose Clamp	3.1-4.3	—	27.4-38
Auxiliary Transmission Fluid Cooler Retaining Screw	7-10	—	62-88.5
Stator Support to Pump Body	9-11	—	80-100
Trans. to Engine, All Except 7.3L	52-71	38-52	—
Trans. to 7.3L Diesel Engine	53-72	39-53	—
Valve — 3/8 Cooler Line — Motorhome	24-31	18-23	—
Valve Assembly — Cooler Check to Case	24-31	18-23	—
Valve Control Body to Case — Long	9-11	—	80-100
Valve Control Body to Case — Short	9-11	—	80-100
Valve Control Body to Case — Nut	9-11	—	80-100

Band/Clutch Application Chart NO. 601
Gear	Friction Elements
Gear	Inter- mediate Band	Coast	Over- drive	Inter- mediate	Direct	Forward	Reverse
(D) first	—	^a^b	—	—	—	apply	—
(D) second	—	^a^b	—	apply	—	apply	—
(D) third	—	^a^b	—	apply	apply	apply	—
(D) fourth	—	—	apply	apply	apply	apply	—
1	—	apply	—	—	—	apply	apply
2	apply	apply	—	apply	—	apply	—
reverse	—	apply	—	—	apply	—	apply

Gear	One-Way Clutches
	Overdrive		Intermediate		Low
	Drive	Coast	Drive	Coast	Drive	Coast
(D) first	HOLD	^a^b	—	—	HOLD	O/R
(D) second	HOLD	^a^b	HOLD	O/R	O/R	O/R
(D) third	HOLD	^a^b	O/R	O/R	O/R	O/R
(D) fourth	O/R	O/R	O/R	O/R	O/R	O/R
1	HOLD	CC	—	—	HOLD	—
2	HOLD	CC	HOLD	BA	O/R	O/R
reverse	HOLD	CC	O/R	O/R	—	—

^a In (D) Range with the Transmission Control Switch pressed, the coast clutch is applied and the O/D one-way clutch is bypassed.
^b On certain applications in O/D range, the cloast clutch solenoid and clutch is controlled by the PCM.

O/D — Overdrive

OWC — One-Way Clutch

O/R — Overrunning

CC — Coast Friction Clutch Applied

BA — Band Applied

SPECIFICATIONS