Section 03-01D: Engine, Diesel, 7.3L | 1996 F-Series Workshop Manual |
Refer to the illustrations on the following pages when performing procedures in this section. Part descriptions and part numbers listed correspond with the Ford Master Parts Catalog.
7.3L Diesel Engine, Disassembled View
Item | Part Number | Description |
---|---|---|
1 | 6584 | Valve Cover Gasket |
2 | 6766 | Oil Filler Cap |
3 | 6582 | Valve Cover |
4 | — | Lifting Eye (Part of 6010) |
5 | 9E434 | Intake Manifold Cover |
6 | 1818188C1 | Plug, Fuel Rail Drain |
7 | 1815734C1 | O-Ring, Fuel Rail Drain Plug |
8 | 1818186C1 | Plug, Oil Supply Rail |
9 | 1814546C1 | Ring, Backup Supply Rail |
10 | 1815873C1 | O-Ring, Oil Supply Rail |
11 | 9410357 | Plug |
12 | 9N693 | O-Ring |
13 | 1815944C1 | Plug, Oil Rail Drain |
14 | 9N693 | O-Ring |
15 | 9410357 | Plug |
16 | 9410357 | Plug |
17 | 9N693 | O-Ring |
18 | 9F538 | Sleeve, Fuel Injector |
19 | 6026 | Plug, Cup |
20 | 6584 | Valve Cover Gasket |
21 | 6582 | Valve Cover |
22 | 6A527 | Rocker Arm Bolt |
23 | 6564 | Rocker Arm |
24 | 6518 | Valve Spring Retainer Key |
25 | 6514 | Valve Spring Rotator |
26 | 6513 | Valve Spring |
27 | 6571 | Valve Stem Seal |
28 | 6564 | Rocker Arm |
29 | 6065 | Cylinder Head Bolt |
30 | 6049 | Cylinder Head |
31 | 445751 | Plug, Pipe |
32 | 1815887C1 | O-Ring |
33 | 6026 | Ball, Steel (Plug) |
34 | 6010 | Cylinder Block |
35 | — | Seat, Ball (Part of 6674) |
36 | — | Ball, 1/2-Inch Metal (Part of 6674) |
37 | 6670 | Oil Pump Relief Valve Spring |
38 | 6666 | Oil Pump Relief Valve Plug |
39 | — | O-Ring (Part of 6674) |
40 | 6026 | Engine Block Plug |
41 | 6A008 | Cylinder Head to Block Dowel |
42 | 6C330 | Retainer, Camshaft Follower Guide |
43 | 6051 | Head Gasket |
44 | 6507 | Intake Valve |
45 | 6505 | Exhaust Valve |
46 | 6C329 | Guide, Camshaft Follower |
47 | 437157 R1 | Ring, Flywheel Adapter Housing Retaining |
48 | 6A369 | Flywheel Front Adapter |
49 | 437157 R1 | Ring, Flywheel Adapter Housing Retaining |
50 | 6701 | Crankshaft Rear Oil Seal |
51 | 6L080 | Cover, Engine Rear |
52 | 20640 R1 | Pin, Dowel |
53 | 6031 | Bracket, Front Engine Support Mounting |
54 | — | Cap, Main Bearing (Part of 6010) |
55 | — | Plug, Oil Cooler Drain 3/8 NPTF (Part of 6010) |
56 | — | Plug, 1/4-18 (Part of 6010) |
57 | 6C327 | Piston Cooling Oil Jet |
58 | 445684 | Plug, Oil Galley 3/8 NPTF |
59 | 6345 | Crankshaft Main Bearing Cap Stud |
60 | 6A636 | Gasket, Oil Cooler Front Header |
61 | 6881 | Header, Oil Cooler Front |
62 | 6K649 | O-Ring, Oil Cooler Inner |
63 | 6C610 | O-Ring, Oil Cooler Outer |
64 | 6345 | Crankshaft Main Bearing Cap Stud |
65 | 6A642 | Oil Cooler |
66 | 6345 | Crankshaft Main Bearing Cap Stud |
67 | 6A636 | Gasket, Oil Cooler Rear Header |
68 | 6881 | Header, Oil Cooler Rear |
69 | 6A051 | Block Heater |
70 | — | Plug (Part of 6881) |
71 | 6731 | Oil Filter |
72 | 6K649 | O-Ring, Oil Cooler Outer |
73 | 6C610 | O-Ring Oil Cooler Inner |
74 | 6619 | O-Ring, Oil Pump Body Plate |
75 | 6608 | Oil Pump Drive Rotor and Gear |
76 | 6616 | Oil Pump Body Plate |
77 | 6A661 | Bracket, Oil Pump Screen Cover and Tube |
78 | 6622 | Oil Pump Screen Cover and Tube |
79 | 6626 | Oil Pump Inlet Tube Gasket |
80 | 6730 | Oil Pan Drain Plug |
81 | 6734 | Oil Pan Drain Plug Gasket |
82 | 6675 | Oil Pan |
83 | — | Adapter, Oil Level Indicator Tube (Part of 6754) |
84 | — | O-Ring, Oil Level Indicator Tube Adapter Retainer (Part of 6754) |
85 | — | Flange, Oil Level Indicator Tube Adapter Retainer (Part of 6754) |
86 | — | O-Ring, Oil Level Indicator Tube (Part of 6754) |
87 | E2AZ-19562-B | Gasket Maker |
88 | 6750 | Oil Level Dipstick |
89 | 6754 | Oil Level Indicator Tube |
90 | — | Plug, Pipe (Part of 8501) |
91 | 8509 | Water Pump Pulley |
92 | 8501 | Pump, Water |
93 | — | Plug, Pipe (Part of 8501) |
94 | — | Plug, Pipe (Part of 8501) |
95 | 8592 | Outlet, Water Pump |
96 | 8255 | Gasket, Water Outlet |
97 | 8575 | Water Thermostat |
98 | 8507 | Water Pump Housing Gasket |
99 | 6700 | Crankshaft Front Seal |
100 | 6020 | Engine Front Cover Gasket |
101 | — | Plug, Tappet Oil Gallery (Part of 6010) |
102 | 6B041 | Pin, Dowel (Engine Front Cover) |
103 | — | Plug, Tappet Oil Gallery (Part of 6010) |
104 | 6A251 | Camshaft Bearing |
105 | 6019 | Engine Front Cover |
106 | 6619 | Gasket, Oil Reservoir |
107 | 6655 | Gear, High Pressure Oil Pump Drive |
108 | 1818208C1 | Cover, Oil Pump Drive Gear Access |
109 | 6658 | Reservoir, High Pressure Oil Pump Supply |
7.3L Diesel Engine, Internal View
Item | Part Number | Description |
---|---|---|
1 | 6256 | Camshaft Gear |
2 | 6269 | Camshaft Thrust Plate |
3 | 6L269 | Camshaft Gear Key |
4 | 6250 | Camshaft |
5 | 6500 | Valve Tappet |
6 | 6565 | Push Rod |
7 | 6140 | Piston Pin Retainer |
8 | 6148 | Partial Piston Ring Set |
9 | 6102 | Piston, Pin and Ring |
10 | 6135 | Piston Pin |
11 | 6207 | Connecting Rod Bushing |
12 | 6211 | Connecting Rod Bearing |
13 | 6212 | Connecting Rod Nut |
14 | 6214 | Connecting Rod Bolt |
15 | 6200 | Connecting Rod |
16 | 6140 | Piston Pin Retainer |
17 | 6010 | Cylinder Block |
18 | 6379 | Flywheel Attaching Bolt |
19 | 6A366 | Flywheel Reinforcing Plate |
20 | 6375 | Flywheel (Automatic Transmission) (Not Shown) |
21 | 6477 | Flywheel Assembly, Dual Mass (Manual Transmission) |
22 | 6337 | Crankshaft Thrust Main Bearing |
23 | 6333 | Crankshaft Main Bearing |
24 | 6B316 | Crankshaft Key |
25 | 6306 | Crankshaft Gear |
26 | 6312 | Crankshaft Pulley |
27 | 6332 | Washer, Crankshaft Vibration Damper |
28 | 6A340 | Crankshaft Pulley Bolt |
29 | 6310 | Crankshaft Damper Wear Ring |
30 | 6303 | Crankshaft |
31 | 20024 R1 | Pin, Dowel |
7.3L Diesel Engine, Front View
Item | Part Number | Description |
---|---|---|
1 | 9278 | Oil Pressure Sensor |
2 | 6658 | High-Pressure Oil Pump Supply Reservoir |
3 | 1820052C92 | Air Intake Tube |
4 | 8592 | Water Pump Outlet |
5 | 1818208C1 | High-Pressure Oil Pump Drive Gear Access Cover |
6 | 6731 | Oil Filter |
7 | 6B288 | Camshaft Position Sensor |
8 | 6316 | Crankshaft Vibration Damper |
9 | 9L273 | Fuel Filter Water Drain Tube |
10 | 8509 | Water Pump Pulley |
11 | 9D477 | Exhaust Back Pressure Tube |
12 | 6754 | Oil Level Indicator Tube |
13 | 10884 | Engine Coolant Gauge Sensor |
7.3L Diesel Engine, Left Side
Item | Part Number | Description |
---|---|---|
1 | 1820052 | Air Intake Tube |
2 | 6769 | Crankcase Breather Assembly |
3 | 6K682 | Turbocharger Assembly |
4 | 6K854 | Turbocharger Exhaust Collector |
5 | 6582 | Valve Cover (LH) |
6 | 6K854 | Turbocharger Exhaust Inlet Pipe (LH) |
7 | 6A051 | Block Heater |
8 | 9430 | Exhaust Manifold (LH) |
9 | 6731 | Oil Filter |
10 | 12A581 | Engine Control Sensor Wiring |
11 | 6A642 | Oil Cooler |
12 | 8592 | Water Pump Inlet |
13 | 8592 | Water Pump Outlet |
7.3L Diesel Engine, Rear View
Item | Part Number | Description |
---|---|---|
1 | 6K682 | Turbocharger Assembly |
2 | 1818188C1 | Fuel Rail Drain Plug |
3 | 6K854 | Turbocharger Exhaust Inlet Pipe (RH) |
4 | 6L080 | Crankcase Rear Cover |
5 | 6A369 | Flywheel Front Adapter |
6 | 6701 | Crankshaft Rear Oil Seal |
7 | 6379 | Flywheel Attaching Bolt |
8 | 6K854 | Turbocharger Exhaust Inlet Pipe (LH) |
9 | 9C681 | Air Intake Hose |
7.3L Diesel Engine, Right Side
Item | Part Number | Description |
---|---|---|
1 | 9155 | Fuel Filter |
2 | 9J460 | Exhaust Back Pressure Sensor |
3 | 9278 | Oil Pressure Sensor |
4 | 6658 | High-Pressure Oil Pump Supply Reservoir |
5 | 9D477 | Exhaust Back Pressure Tube |
6 | 6754 | Oil Level Indicator Tube |
7 | 6K682 | Turbocharger Assembly |
8 | 8287 | Compressor Manifold Clamp |
9 | 6K889 | Compressor Manifold |
7.3L Diesel Engine, Cylinder and Fuel Injector Location
7.3L Diesel Engine, Top View
Item | Part Number | Description |
---|---|---|
1 | — | Fuel Injector and Glow Plug Electrical Connector to Rocker Arm Cover Gasket (Part of 12A581) |
2 | 6769 | Crankcase Breather Assembly |
3 | 9F838 | Injection Control Pressure Sensor |
4 | 9E313 | High-Pressure Oil Pump Hose |
5 | 9J460 | Exhaust Back Pressure Sensor |
6 | 12B533 | Glow Plug Relay |
7 | — | Fuel Filter Electrical Connector (Part of 12A581) |
8 | 9E434 | Intake Manifold Cover (RH) |
9 | 9350 | Fuel Pump |
10 | 6K682 | Turbocharger Assembly |
11 | 9155 | Fuel Filter |