Section 03-01D: Engine, Diesel, 7.3L
1996 F-Series Workshop Manual
DESCRIPTION AND OPERATION

Components

Refer to the illustrations on the following pages when performing procedures in this section. Part descriptions and part numbers listed correspond with the Ford Master Parts Catalog.

7.3L Diesel Engine, Disassembled View

ItemPart NumberDescription
16584Valve Cover Gasket
26766Oil Filler Cap
36582Valve Cover
4Lifting Eye (Part of 6010)
59E434Intake Manifold Cover
61818188C1Plug, Fuel Rail Drain
71815734C1O-Ring, Fuel Rail Drain Plug
81818186C1Plug, Oil Supply Rail
91814546C1Ring, Backup Supply Rail
101815873C1O-Ring, Oil Supply Rail
119410357Plug
129N693O-Ring
131815944C1Plug, Oil Rail Drain
149N693O-Ring
159410357Plug
169410357Plug
179N693O-Ring
189F538Sleeve, Fuel Injector
196026Plug, Cup
206584Valve Cover Gasket
216582Valve Cover
226A527Rocker Arm Bolt
236564Rocker Arm
246518Valve Spring Retainer Key
256514Valve Spring Rotator
266513Valve Spring
276571Valve Stem Seal
286564Rocker Arm
296065Cylinder Head Bolt
306049Cylinder Head
31445751Plug, Pipe
321815887C1O-Ring
336026Ball, Steel (Plug)
346010Cylinder Block
35Seat, Ball (Part of 6674)
36Ball, 1/2-Inch Metal (Part of 6674)
376670Oil Pump Relief Valve Spring
386666Oil Pump Relief Valve Plug
39O-Ring (Part of 6674)
406026Engine Block Plug
416A008Cylinder Head to Block Dowel
426C330Retainer, Camshaft Follower Guide
436051Head Gasket
446507Intake Valve
456505Exhaust Valve
466C329Guide, Camshaft Follower
47437157 R1Ring, Flywheel Adapter Housing Retaining
486A369Flywheel Front Adapter
49437157 R1Ring, Flywheel Adapter Housing Retaining
506701Crankshaft Rear Oil Seal
516L080Cover, Engine Rear
5220640 R1Pin, Dowel
536031Bracket, Front Engine Support Mounting
54Cap, Main Bearing (Part of 6010)
55Plug, Oil Cooler Drain 3/8 NPTF (Part of 6010)
56Plug, 1/4-18 (Part of 6010)
576C327Piston Cooling Oil Jet
58445684Plug, Oil Galley 3/8 NPTF
596345Crankshaft Main Bearing Cap Stud
606A636Gasket, Oil Cooler Front Header
616881Header, Oil Cooler Front
626K649O-Ring, Oil Cooler Inner
636C610O-Ring, Oil Cooler Outer
646345Crankshaft Main Bearing Cap Stud
656A642Oil Cooler
666345Crankshaft Main Bearing Cap Stud
676A636Gasket, Oil Cooler Rear Header
686881Header, Oil Cooler Rear
696A051Block Heater
70Plug (Part of 6881)
716731Oil Filter
726K649O-Ring, Oil Cooler Outer
736C610O-Ring Oil Cooler Inner
746619O-Ring, Oil Pump Body Plate
756608Oil Pump Drive Rotor and Gear
766616Oil Pump Body Plate
776A661Bracket, Oil Pump Screen Cover and Tube
786622Oil Pump Screen Cover and Tube
796626Oil Pump Inlet Tube Gasket
806730Oil Pan Drain Plug
816734Oil Pan Drain Plug Gasket
826675Oil Pan
83Adapter, Oil Level Indicator Tube (Part of 6754)
84O-Ring, Oil Level Indicator Tube Adapter Retainer (Part of 6754)
85Flange, Oil Level Indicator Tube Adapter Retainer (Part of 6754)
86O-Ring, Oil Level Indicator Tube (Part of 6754)
87E2AZ-19562-BGasket Maker
886750Oil Level Dipstick
896754Oil Level Indicator Tube
90Plug, Pipe (Part of 8501)
918509Water Pump Pulley
928501Pump, Water
93Plug, Pipe (Part of 8501)
94Plug, Pipe (Part of 8501)
958592Outlet, Water Pump
968255Gasket, Water Outlet
978575Water Thermostat
988507Water Pump Housing Gasket
996700Crankshaft Front Seal
1006020Engine Front Cover Gasket
101Plug, Tappet Oil Gallery (Part of 6010)
1026B041Pin, Dowel (Engine Front Cover)
103Plug, Tappet Oil Gallery (Part of 6010)
1046A251Camshaft Bearing
1056019Engine Front Cover
1066619Gasket, Oil Reservoir
1076655Gear, High Pressure Oil Pump Drive
1081818208C1Cover, Oil Pump Drive Gear Access
1096658Reservoir, High Pressure Oil Pump Supply

7.3L Diesel Engine, Internal View

ItemPart NumberDescription
16256Camshaft Gear
26269Camshaft Thrust Plate
36L269Camshaft Gear Key
46250Camshaft
56500Valve Tappet
66565Push Rod
76140Piston Pin Retainer
86148Partial Piston Ring Set
96102Piston, Pin and Ring
106135Piston Pin
116207Connecting Rod Bushing
126211Connecting Rod Bearing
136212Connecting Rod Nut
146214Connecting Rod Bolt
156200Connecting Rod
166140Piston Pin Retainer
176010Cylinder Block
186379Flywheel Attaching Bolt
196A366Flywheel Reinforcing Plate
206375Flywheel (Automatic Transmission) (Not Shown)
216477Flywheel Assembly, Dual Mass (Manual Transmission)
226337Crankshaft Thrust Main Bearing
236333Crankshaft Main Bearing
246B316Crankshaft Key
256306Crankshaft Gear
266312Crankshaft Pulley
276332Washer, Crankshaft Vibration Damper
286A340Crankshaft Pulley Bolt
296310Crankshaft Damper Wear Ring
306303Crankshaft
3120024 R1Pin, Dowel

7.3L Diesel Engine, Front View

ItemPart NumberDescription
19278Oil Pressure Sensor
26658High-Pressure Oil Pump Supply Reservoir
31820052C92Air Intake Tube
48592Water Pump Outlet
51818208C1High-Pressure Oil Pump Drive Gear Access Cover
66731Oil Filter
76B288Camshaft Position Sensor
86316Crankshaft Vibration Damper
99L273Fuel Filter Water Drain Tube
108509Water Pump Pulley
119D477Exhaust Back Pressure Tube
126754Oil Level Indicator Tube
1310884Engine Coolant Gauge Sensor

7.3L Diesel Engine, Left Side

ItemPart NumberDescription
11820052Air Intake Tube
26769Crankcase Breather Assembly
36K682Turbocharger Assembly
46K854Turbocharger Exhaust Collector
56582Valve Cover (LH)
66K854Turbocharger Exhaust Inlet Pipe (LH)
76A051Block Heater
89430Exhaust Manifold (LH)
96731Oil Filter
1012A581Engine Control Sensor Wiring
116A642Oil Cooler
128592Water Pump Inlet
138592Water Pump Outlet

7.3L Diesel Engine, Rear View

ItemPart NumberDescription
16K682Turbocharger Assembly
21818188C1Fuel Rail Drain Plug
36K854Turbocharger Exhaust Inlet Pipe (RH)
46L080Crankcase Rear Cover
56A369Flywheel Front Adapter
66701Crankshaft Rear Oil Seal
76379Flywheel Attaching Bolt
86K854Turbocharger Exhaust Inlet Pipe (LH)
99C681Air Intake Hose

7.3L Diesel Engine, Right Side

ItemPart NumberDescription
19155Fuel Filter
29J460Exhaust Back Pressure Sensor
39278Oil Pressure Sensor
46658High-Pressure Oil Pump Supply Reservoir
59D477Exhaust Back Pressure Tube
66754Oil Level Indicator Tube
76K682Turbocharger Assembly
88287Compressor Manifold Clamp
96K889Compressor Manifold

7.3L Diesel Engine, Cylinder and Fuel Injector Location

7.3L Diesel Engine, Top View

ItemPart NumberDescription
1Fuel Injector and Glow Plug Electrical Connector to Rocker Arm Cover Gasket (Part of 12A581)
26769Crankcase Breather Assembly
39F838Injection Control Pressure Sensor
49E313High-Pressure Oil Pump Hose
59J460Exhaust Back Pressure Sensor
612B533Glow Plug Relay
7Fuel Filter Electrical Connector (Part of 12A581)
89E434Intake Manifold Cover (RH)
99350Fuel Pump
106K682Turbocharger Assembly
119155Fuel Filter