Section 01-11: Glass, Frames and Mechanisms | 1996 F-150, F-250, F-350, F-Super Duty and Bronco Workshop Manual |
Removal
Open tailgate.
Remove inside cover access panel and retaining screws.
Remove inside cover panel support and retaining screws.
Remove inside cover watershield.
Item | Part Number | Description |
---|---|---|
1 | 41610 | Outside Weatherstrip, Tailgate |
2 | 23394 | Window Regulator Electric Drive |
3 | 380642-S | Screw, Outside Weatherstrip-to-Tailgate |
4 | 42072 | Inside Weatherstrip, Tailgate |
5 | 40700 | Tailgate |
6 | 57472-S2 | Bolt, Back Window Glass Run-to-Tailgate |
7 | 422A20 | Back Window Glass Run |
8 | 387392-S | Bumper |
9 | 44000 | Tailgate Window Regulator |
10 | 422B18 | Back Window Glass Bracket |
11 | 57472-S2 | Bolt, Tailgate Window Regulator-to-Tailgate (4 Req'd) |
12 | 42006 | Back Window Glass |
13 | 43505 | Lock Cylinder, Tailgate |
14 | 41616 | Upper Corner Seal, Tailgate |
15 | 376389-S | Screw, Tailgate Upper Corner Seal-to-Tailgate |
16 | 14559 | Clip, Window Regulator Switch Retainer |
17 | 43629 | Retainer, Tailgate Lock Cylinder |
18 | 385323-S | Rivet, Back Window Glass Bracket-to-Back Window Glass |
19 | 234A44 | Door Window Glass Bracket Spacer |
20 | 234A46 | Door Window Glass Channel Bracket Retainer |
21 | 234A24 | Window Regulator Drive Gear Kit |
A | — | Tighten to 6-11 Nm (53-97 Lb-Ft) |
Manually close both tailgate latches and raise the tailgate glass.
Remove four nuts retaining tailgate back window glass (42006) and back window glass bracket (422B18) to back window regulator.
If tailgate has heated glass option, disconnect two terminals (driver's side).
Grind off four rivets, two on each back window glass bracket to tailgate glass. Punch out four rivets and remove four door window glass channel bracket retainers (234A46) and door window glass bracket spacers (234A44).
Remove screws and pull out tailgate upper corner seal assemblies, one on each side.
Snap out inside and outside tailgate weatherstrips with tool.
Slide tailgate back window glass out from tailgate assembly.
Installation
Slide glass midway into tailgate assembly.
Connect heated glass wires, if equipped.
Install back window glass bracket C-channels onto the tailgate window regulator arm slide guides.
Position tailgate back window glass over back window glass bracket C-channel studs and install four door window glass bracket spacers, door window glass channel bracket retainers and rivets.
Lower tailgate back window glass to connect heated glass wiring terminals.
Close tailgate and cycle tailgate back window glass to ensure smooth operation.
Install watershield.
Install inside cover panel support (one screw).
Install ten inside cover access panel screws.
Close door and cycle tailgate back window glass to ensure proper function.